TSBs and How-To Articles This is for information on Technical Service Bulletins and for posting How-To Articles.

Cabin Air Filter Replacement Procedure Narrative

Thread Tools
 
  #1 (permalink)  
Old 01-24-2011, 01:15 PM
mach2plus's Avatar
Thread Starter
Join Date: Jan 2011
Location: Melbourne, Florida
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default Cabin Air Filter Replacement Procedure Narrative

Greetings. I recently purchased an SRT Roadster with 16k miles on it from its original owner, who lives a few miles from me. He had taken excellent care of the car and the only item needing service was the cabin air filter, which was still the factory original. I have replaced many of these on several different vehicles in the past, and I can say from experience that it is typically an easy job, and the SRT proved no different.

I wrote down the procedure in hope that it might help those of you who may not have changed out their cabin air filter in the past, but would like to do the job themselves when the time arises. This SRT procedure may be applicable to other Crossfire variants, but I’m not the one to ask. So perhaps a more knowledgeable forum member might chime in and let us know? And while the procedure may seem to be long and complicated, it really isn't. It's a very simple job! Good luck!

--Recommended Maintenance Interval: B service schedule or every 18,000 miles
--Time: about 25 minutes the first time, probably 10-15 thereafter.
--Tools: medium size Phillips head screwdriver, flashlight, clean damp (water only) rag, medium size paint brush, some towels or a blanket, and a pencil or pen.
--Part: One Purolator C38908 Cabin Air Filter ($30 at Advance Auto Parts), or OEM equivalent. The original from the factory filter which I replaced had the following nomenclature molded onto it (see picture): Mercedes- Benz A210 830 0818; Micron Air, made 10-04, Valco 45584, 539.9877.150
--Cabin Air Filter Location: The filter is located beneath the passenger side dash, just behind the glove box. It's normally hidden from view because it’s covered by a protective under-the-dash cover.


1. Make sure the car is in park and the ignition key set to on. move the passenger seat as far back as possible, and then remove the ignition key.Open the passenger door fully andremove the floor mat. (though my picture shows the mat in place, I later removed it). After removing the mat, go ahead and place your towels or blanket over the seat, the floor, and floor sill. this will not just protect your car, but it will also protect your back, which will be doing some contorting under the dash if you really want to do a first rate job.

2. With phillips head in hand and flashlight at ready, maneuver under the dash and remove the protective under dash cover, which is located directly behind the very bottom of the glove box, and attached by two screws. the 2 screws are located directly behind the glove box hinge, at the far ends of the under dash cover, and slightly recessed into two detents. once removed, the under dash cover will not just simply fall out (it shouldn't if it was installed correctly before), and you'll need to push it slightly towards the firewall about a half-inch until its front lips disengage from the dash (they're interlocked with the dash). the cover will then drop down slightly, but don't go forcing it out just yet. Now, with the cover hanging slightly down in the front, use your flashlight and look at the top of the cover (which is now slightly exposed), and towards the rear center (towards firewall) you'll see a 1 inch plastic lip interlocked with the dash. this lip is used to hold the cover to the dash. Now, just pull the cover towards the seat and that lip should disengage and the cover will fall free. Place the cover and 2 screws aside.

3. Look at the picture you'll see what’s exposed under the dash after the under dash protective cover is removed in step 2. On the right side note a square plastic box cover (which protects a hvac blower motor), and on the left side you'll see a long rectangular cover (the filter is there). You'll need to remove both of these covers to do a first rate job, but only the left cover if you're going to just replace the cabin filter -- your choice. the covers are removed differently: the blower cover by pinching the 2 clips in and then sliding the plastic locks to the side, and the filter cover by simply sliding each of the 2 semi-white clips outward. before removing the blower cover you'll first have to unplug a push on type electrical connector (see picture), which you can remove by simply rocking the plug body (not wires) slowly, end-to-end. this might take a little finesse, depending on how stiff the plug is seated, but it should eventually loosen up and come free. the blower cover (which is flat) might also require a little persuading too, but it will just drop down once loose. The filter cover works the same way, but it has a plastic tongue at one end (which you can't see right now because it's inside the filter housing -- see picture) that is about 3 inches long and which may be stuck to the foam that is glued to the filter and used as a compression gasket, so you may have to ease the cover off by pulling it downward. take note of the filter cover end with the tongue and its orientation relative to the opening for future reference and place both covers aside.

4. Read this entire step before proceeding. This step may require just a little elbow grease on your part, depending on how old your filter is, because what may happen is that the foam that is glued to the filter as a compression gasket often deteriorates and becomes very gummy and sticky, much like glue. If so, the filter may stick to the inside of the housing (versus just falling out), and require you to physically pull it out (with fingers or pliers). Though my SRT has just 16k miles on it, I found the foam on my filter had deteriorated, and was very sticky (I have noticed this on other vehicles too). This deterioration was probably due to age versus miles, but it required my pulling it out with my fingers. Now, a somewhat important part: when the filter breaks free, and before it falls out completely, write something on the front side of the filter for later orientation reference. Please, don't ask -- just do it, ok... Now, completely remove the filter and you will note that it is uniquely shaped (keyed) in a pattern that will physically prevent you from putting it fully back into its housing the wrong way, with one side being rounded and the other side being flat. you can also verify this "keying" by looking inside the filter enclosure, if you're agile enough, where you will note that one side is rounded while the other is flat (see picture). Place the filter aside for future reference.

5. Now, with your paint brush, brush the blower motor compartment and filter compartment clean to your satisfaction. Then, with a damp rag, wipe the inside of filter compartment down, paying particular attention to where the filter foam touches the enclosure housing, as some of the filter foam gunk may still be stuck to it.

6. Examine and clean the 3 covers (under dash protective, filter, blower) with your brush and damp rag.

7. Install the new cabin air filter, noting its unique shape, and how it will only go into the housing one way, if done correctly (round side versus flat side). Use the old one that you wrote on for reference, if necessary.

8. Assuming you removed both the air and blower covers, reinstall both of them opposite of how you removed them, making sure that on the blower cover that you first insert its plastic fingers into their mating slots before closing it up and sliding the locking hinges over, and then fully reseat the electrical connector. Likewise, on the filter cover, note the "tongue end," insert it accordingly (tongue end goes to the right and is closest to the firewall), and slide the plastic bands back over to lock it in place.

9. Now, place the ignition key in, start the engine, and test the installation by turning the air conditioning system on (turning on blower). Once satisfied that nothing is leaking, etc., remove the ignition key.

10. Now, replace the protective under dash cover. Note that the 1 inch wide plastic finger has to be inserted into its slot first, and then mate the other edge (towards seat) into its interlocks, and reinstall the two phillips head screws. Replace floor matt. Congratulations, you're done. Now wasn't that easy...


Notes: After reading the other forum entries regarding replacing the cabin air filter I noted that some folks were worried about placing the cabin air filter back in the wrong way (airflow direction, etc). That said, I was just a little concerned and so I paid particular attention to the cabin air filter orientation as I removed it, and even wrote "front" on it before fully removing it. Well, after I removed it completely I noticed that the cabin air filter design was unique (as mentioned above), or "keyed," so as to prevent it from being installed backwards, so there is really nothing to worry about. Now sure, you can install the filter backwards, but only just somewhat, when you're going to notice that something is wrong and that it just isn’t fitting properly.

Best Regards -- Bob

Whoops, I've tried loading this with the pictures several times now without success, so it looks like I'll have to split it into two parts, narrative and pictures. My apologies for any inconvenience...


July 19, 2011 -- The correct tool, as many have mentioned, is not a phillips head screwdriver. I did, however, use a phillips head to remove mine, because once I was in position under the dash, and having a bad back, I wasn't about to get out and go get my torx set, ha, ha! But when I wrote the narrative I forgot about the screw type (probably back medication and old age related, so give me a freakin break, will ya - ha, ha!) Best regards -- Bob
 

Last edited by mach2plus; 07-19-2011 at 08:59 PM.
  #2 (permalink)  
Old 01-24-2011, 01:43 PM
Join Date: Nov 2007
Posts: 27
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

1-4-11

thanx for the info, will do the cabin filter soon.

scubaman
 
  #3 (permalink)  
Old 01-24-2011, 03:25 PM
NeedsWings's Avatar
Senior Member
Join Date: Jan 2007
Location: Michigan
Posts: 2,623
Received 61 Likes on 48 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

great write-up, these are the OEM micron-air charcol filters...
MicronAir Dust/Pollen Cabin Filter
 
  #4 (permalink)  
Old 01-24-2011, 10:49 PM
mach2plus's Avatar
Thread Starter
Join Date: Jan 2011
Location: Melbourne, Florida
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

SRT Cabin Air Filter Replacement Pictures

Sorry, but I've tried just about everything to load the photos, so I guess that I'll just put them as attachments to this post...

Best regards to all -- Bob (mach2plus)
 
Attached Images
File Type: jpg
Filter 1_1.jpg (34.6 KB, 1498 views)
File Type: jpg
filter-2_1.jpg (32.7 KB, 1342 views)
File Type: jpg
filter-3_1.jpg (27.5 KB, 1321 views)
File Type: jpg
Filter-4_1.jpg (28.3 KB, 1214 views)
File Type: jpg
Filter-5_1.jpg (34.6 KB, 1135 views)
File Type: jpg
Filter-6_1.jpg (34.4 KB, 1145 views)
  #5 (permalink)  
Old 01-24-2011, 10:59 PM
04Fire's Avatar
Senior Member
Join Date: Dec 2005
Location: Georgia
Posts: 1,567
Likes: 0
Received 2 Likes on 2 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Originally Posted by NeedsWings
great write-up, these are the OEM micron-air charcol filters...
MicronAir Dust/Pollen Cabin Filter
I just did mine for the second time and the OEM filters are much nicer than the Purolator filters... I bought a Purolator filter this time because I found a coupon for $10 off $25 so it was worth the $15
 
  #6 (permalink)  
Old 01-24-2011, 11:25 PM
mach2plus's Avatar
Thread Starter
Join Date: Jan 2011
Location: Melbourne, Florida
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Yep, you are correct, the original Mercedes filters are somewhat different from the Purolator Filter that I used, but that was all that I was able to find at the time... That said, and after having changed dozens of cabin filters in the past on many different vehicle types, I have wondered what difference there really is between the charcoal types and non-charcoal types??? It seems like cutting hairs to me, but that's just my opinion....

But, if you can get a charcoal type filter at a better cost, why not buy it, right? I would have.

Regards -- Bob
 
  #7 (permalink)  
Old 02-12-2011, 06:34 PM
Erzer's Avatar
Senior Member
Join Date: Dec 2007
Posts: 2,123
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Thanks for the write-up, I'll do the fan cleaning later, but did replace the filter as it was finally a nice enough day to do it in the drive with sunlight; the filter was starting to smell and just didn't have time to do everything before we head out for the evening.

I do know a phillips wasn't what mine called for, but a star tip. Either way, the old one was pretty dirty and when I did the normal man thing and smelled it, I said "yep, that's the smell".

I'm just glad I can still bend my body the way it needed because getting the new one in was a bit tough as it doesn't have the plastic body the OEM did.
 
  #8 (permalink)  
Old 02-12-2011, 11:29 PM
onehundred80's Avatar
Senior Member
Join Date: Apr 2006
Location: Ontario
Age: 84
Posts: 25,364
Received 535 Likes on 452 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Originally Posted by mach2plus
SRT Cabin Air Filter Replacement Pictures

Sorry, but I've tried just about everything to load the photos, so I guess that I'll just put them as attachments to this post...

Best regards to all -- Bob (mach2plus)
Nice write up, may I suggest that you go back and add the photos to the original post now.
The easiest way to get them automatically sized to fit the post is to load them into your gallery and then follow the instructions in Valks excellent post on the method.
https://www.crossfireforum.org/forum...tml#post312313

This method is by far the best way to add photos in my opinion, as the photo in your gallery can be a huge file that will fill the screen but with this method it will fit the standard post width by sizing it to suit.
 

Last edited by onehundred80; 02-12-2011 at 11:37 PM.
  #9 (permalink)  
Old 06-10-2011, 02:19 PM
dedwards0323's Avatar
Senior Member
Join Date: Nov 2008
Location: Upstate SC
Age: 73
Posts: 8,083
Received 522 Likes on 415 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Using this write-up by mach2plus, I changed out the cabin air filter & replaced the blower motor resistor in my 07 Coupe earlier today. I must say that the write-up really gave me all the 'heads-ups' I needed to perform this service. I only have a couple of things to add:

1) On my 07, the underdash cover behind the glove box is secured not with Phillips head screws but with Torx head screws. It takes a T20 to remove them. And you'll also need this for removing the resistor and/or the blower motor assembly. All of these mounting screws require the Torx T20.

2) There are actually 2 interlocks at the rear of the underdash cover. One is in the center just as reported by mach2plus. But I also found a second interlock on the RH side about 3/4 of the way back. You'll need to get both of these secured when you button everything up. I took a long, narrow blade screwdriver and pushed the plastics tabs on the underdash cover into the dash interlocks. Once this was done, I then pushed the underdash cover towards the firewall until I could reposition & secure the tabs on the front of the cover. Then you need to slightly pull the underdash cover towards the glove box until the openings for the two Torx screws are re-aligned.

Other than having to place my body into possibly 3 or 4 Kama Sutra positions (no comments!), everything went just as planned.

And was my blower motor & cabin filter full of stuff!!! No wonder my blower wouldn't run anymore. This is one design aspect of the car that should have been addressed instead of just following the M-B platform. As stated by others and specifically cautioned in the XFire Shop Manual, keeping debris out of the PS drain cavities is a must!!! Allowing debris (i.e., pollen, bits of leaves, whatever) to accumulate will result in water draining into the passenger footwell, which means it passed through the blower motor. You'll end up having to replace the cabin air filter prematurely and/or install a new blower motor resistor; possibly a new blower motor.

Later,
 

Last edited by dedwards0323; 06-25-2011 at 06:38 PM.
  #10 (permalink)  
Old 06-18-2011, 10:43 PM
cszkalak's Avatar
Forum Regular
Join Date: Jun 2010
Location: Budapest, Hungary
Age: 81
Posts: 57
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

You guys are great. Thanks to all.

Question please: Is this cabin filter process applicable to my 2007 LIMITED?
 
  #11 (permalink)  
Old 06-19-2011, 06:54 AM
dedwards0323's Avatar
Senior Member
Join Date: Nov 2008
Location: Upstate SC
Age: 73
Posts: 8,083
Received 522 Likes on 415 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Originally Posted by cszkalak
You guys are great. Thanks to all.

Question please: Is this cabin filter process applicable to my 2007 LIMITED?
Yes - The only real difference between the Base/Limited & SRT-6 models is the drivetrain (supercharged vs. NA, brakes, wheels, etc.). Everything else in the cars is essentially identical & service procedures are interchangeable.
 

Last edited by dedwards0323; 06-25-2011 at 06:40 PM.
  #12 (permalink)  
Old 06-25-2011, 01:59 PM
Chris L.'s Avatar
Senior Member
Join Date: Dec 2007
Location: KC, Kansas
Age: 71
Posts: 2,223
Received 7 Likes on 7 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

...anyone ever just clean the filter & put it back in?
 

Last edited by Chris L.; 06-25-2011 at 02:02 PM.
  #13 (permalink)  
Old 06-25-2011, 02:23 PM
dedwards0323's Avatar
Senior Member
Join Date: Nov 2008
Location: Upstate SC
Age: 73
Posts: 8,083
Received 522 Likes on 415 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Originally Posted by Chris L.
...anyone ever just clean the filter & put it back in?
I'm sure this can be done. Depends on what your filter looks like. Mine was full of pine pollen, small leaves, etc. Actually ugly looking!

But since you've gone to the trouble to remove the old to inspect it, I'd go ahead & install a new one. Depending on which car (Fred or Wilma), the original cabin air filter is 3 to 4 years old. It's only a $20 part.
 
  #14 (permalink)  
Old 06-25-2011, 02:49 PM
Chris L.'s Avatar
Senior Member
Join Date: Dec 2007
Location: KC, Kansas
Age: 71
Posts: 2,223
Received 7 Likes on 7 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

I just took it out & vacuumed the filter + sprayed some spot shot on it which is supposed to have an effect on odors. The car is an 08 with only 12,000 miles.....wasn't much crap in there at all......car just had a slight musty smell when first started up??? Hope that kills the odor!!


The 07 has > 62K on it & it has never had the little stink the 08 would have on start up.


Thanks for the how-to write-ups guys!!!
 
  #15 (permalink)  
Old 07-17-2011, 06:00 PM
Join Date: Oct 2008
Location: Owings Mills, MD
Posts: 213
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Thanks for the info - this was extremely helpful. Just a coiuple things that varied when I did me 2008 Coupe. The screws were not phillips head - they were T15 star shaped head (there's probably a fancier name for these) and if it's your first time, note that when you slide the new filter in, you are sliding it part way and then tilting it into the final position...after realizing that- it was all good and the next time should be less than 15 minutes!

Thanks for the help bud!

Dave
 
  #16 (permalink)  
Old 09-20-2011, 06:43 PM
arejohn's Avatar
Forum Regular
Join Date: Mar 2011
Location: Durham, NC
Age: 82
Posts: 626
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Great instructions. I just installed a Mann filter with thin paper frame. The MB filter had hard and solid frame that appeared to be capable of surviving being run over by a Panzer. It was the original and did not look like it really had to be replaced and no apparent odor.
 
  #17 (permalink)  
Old 09-28-2011, 12:27 PM
Join Date: Nov 2009
Location: Northern VA, sort of
Posts: 128
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Originally Posted by arejohn
Great instructions. I just installed a Mann filter with thin paper frame. The MB filter had hard and solid frame that appeared to be capable of surviving being run over by a Panzer. It was the original and did not look like it really had to be replaced and no apparent odor.
+1 for the directions, especially for the hint on the towel; my -6 has 30,500 miles on it but they missed this filter when it was serviced. I used the Mann filter as well and there is a huge difference in the frames of the two filters.

KevinL
 
  #18 (permalink)  
Old 11-27-2011, 04:38 PM
TomStratRT's Avatar
Forum Regular
Join Date: Apr 2010
Location: Maryland
Posts: 658
Likes: 0
Received 1 Like on 1 Post
Default re: Cabin Air Filter Replacement Procedure Narrative

I changed my filter today for the first time. I bought the car (used) over a year ago and never thought to change the filter. Well, when I removed the cover under the glove box, little pieces of broken glass started falling down.

My car has no accident record but I have to assume that the windshield was broken at some point in order for glass to end up in that area, right? I also believe that the rear window was shattered as well, because when I removed the rear window trim panels to clean the window under the third brake light housing, I found more small pieces of broken glass.

How is it that this car has a clean title and no accident on record but both the front and rear glass has been shattered in the past?

And in case you were wondering, the cabin air filter was disgusting. Leaves and debris all caked in there. I replaced it with the Purolator filter but will change to the Mercedes one in the Spring. The Purolator one is cheaply made.
 
  #19 (permalink)  
Old 01-16-2012, 11:09 PM
Join Date: Jun 2005
Location: North Richland Hills, TX
Age: 63
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

Thanks for the informative procedures. I changed my cabin filter yesterday and this was very helpful. Finished in about 10 minutes. Just make sure you line up the tabs on the the cover.
 
  #20 (permalink)  
Old 04-01-2012, 12:02 AM
JesseJamessrt6's Avatar
Senior Member
Join Date: Jan 2012
Location: SouthTX
Posts: 1,098
Likes: 0
Received 0 Likes on 0 Posts
Default re: Cabin Air Filter Replacement Procedure Narrative

a couple months old but an excellent write up. Very detailed and exact. 5 mintes to read, 15 minutes to do work!

here is the old filter with the foam gasket falling apart (lucky no filter stuck to plastic housing in filter assembly)


new filter


the under dash protective cover
 


Quick Reply: Cabin Air Filter Replacement Procedure Narrative



All times are GMT -4. The time now is 07:21 PM.