Here is what I received...
JD,

The image that was digitized actually came out to be about 2.25" wide and 1.4" tall. So, it'd have to go on a 2.5" patch at a minimum, or a 3" patch.

Pricing is as follows:

2.5"
50 - 3.46
100 - 2.31
200 - 1.63
300 - 1.45

3"
50 - 4.53
100 - 2.97
200 - 2.09
300 - 2.00

Let me know if I can help you out with anything else.

Thanks.

Mike.

A three inch wide patch is going to cost $4.53 a piece. That's $226.50 to be invested for 50 patches at the onset.

Slow membership at $10...adding a patch and charging $15 may just get a stack of patches that sit in a box.

Suggestions Anyone??