Ansa Muffler Modification - OEM Tips
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From: Aurora , ILL
Ansa Muffler Modification - OEM Tips
After my recent trip to Carlisle for the Chrysler Nationals I saw the Crossfire owned by "Bluecoupe"
He has the same Ansa Muffler on his car that I have on mine.
With the help of "Beaner" they have modified his Ansa muffler by removing the Ansa tips and replacing them with the classic design OEM tips from the original muffler.
After seeing this I knew that I had to bring back that classic OEM look so I went back to my local custom exhaust shop who did my original install and with a few pics and a skilled exhaust technician/welder I now have the OEM look with that great Ansa sound.
He has the same Ansa Muffler on his car that I have on mine.
With the help of "Beaner" they have modified his Ansa muffler by removing the Ansa tips and replacing them with the classic design OEM tips from the original muffler.
After seeing this I knew that I had to bring back that classic OEM look so I went back to my local custom exhaust shop who did my original install and with a few pics and a skilled exhaust technician/welder I now have the OEM look with that great Ansa sound.
Ansa with the tips cut off
OEM Muffler with tips cut off
Ansa Tip - Inside view
OEM tip (back / inside view)
Removed exhaust from first rear flange
Tack Welding the tips for alignment
OEM tips welded to the Ansa Muffler
Finished Look
finished Look
Finished Look
Last edited by Valk; Jul 26, 2009 at 12:51 PM.
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From: Colorado Springs, CO
Re: Ansa Muffler Modification - OEM Tips
Good to know. You are probably the only one that has heard this muffler both ways. I remember in the old "ANSA group buy thread" someone whacked the ANSA tips off but thought it was way too loud. I still haven't installed mine but I may have to rethink it. I was thinking about a custom filler panel but really like the OEM tips better. Fits the space well. How much time did it take to complete?
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From: Aurora , ILL
Re: Ansa Muffler Modification - OEM Tips
Originally Posted by H82BL8
Good to know. You are probably the only one that has heard this muffler both ways. I remember in the old "ANSA group buy thread" someone whacked the ANSA tips off but thought it was way too loud. I still haven't installed mine but I may have to rethink it. I was thinking about a custom filler panel but really like the OEM tips better. Fits the space well. How much time did it take to complete?
The shop owner did this job and spent about 90 minutes to complete it.
He has taken a liking to the Crossfire and he said he has never had another one in his shop before.https://www.napervilleexhaustwork.com/
Parrish Brazelton, Owner/Manager of the Naperville, IL location.
Parrish has a total of 29 years of experience including 13 years with the Exhaust Works and nine years at a major automotive dealer.
In 1999 he took over managment responsibilites at the Naperville, IL location.
In August of 2006 Parish bought the Naperville Exhaust Works from Otto Schulz.
Last edited by Valk; Nov 21, 2023 at 02:31 PM.
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From: Grass Lake, MI.
Re: Ansa Muffler Modification - OEM Tips
Gary great pictures- you know were I'm headed on Monday. Thanks again for the pictures it will help my shop on how to do it. Are you going to throw your OEM muffler away now. I'm thinking it's worthless and giving it to the garbage man.
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From: Aurora , ILL
Re: Ansa Muffler Modification - OEM Tips
Originally Posted by H82BL8
Looks GREAT! ...and he even got the tips on straight. Way to go!
Actually I noticed I took one of my pics slightly off center but these tips are right on the money.
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From: Niagara Falls, Ontario, Canada
Re: Ansa Muffler Modification - OEM Tips
Well it's about time you got them changed. 
I remember seeing you take the pics at Carlisle of bluecoupes tips and took his for a drive to confirm there was no change in sound. I knew it was just a matter of time... Good job!! Bluecoupe see what you started
I remember seeing you take the pics at Carlisle of bluecoupes tips and took his for a drive to confirm there was no change in sound. I knew it was just a matter of time... Good job!! Bluecoupe see what you started
Last edited by Beaner; Jul 25, 2009 at 09:23 PM.
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From: Aurora , ILL
Re: Ansa Muffler Modification - OEM Tips
Originally Posted by samo59
Nice, how much does an Ansa cost.
-Sam
-Sam
Ansa Hi Performance muffler Part # UN0827
Contact:
Paul B, director of business development for ANSA
Tell him you are with the Crossfire forum.
$201.53 + shipping (+ sales tax for residents of CA or GA) ... this is the wholesale price that dealers pay ...
toll-free 800-841-9166
direct line 478.788.6653 ext.109
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From: Cincinnati ( Delhi )
Re: Ansa Muffler Modification - OEM Tips
Gary, looks excellent to have the original tips back on. I knew you would eventually do something about those ANSI tips...
Lookin' good, James
Lookin' good, James
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From: Grimsby, Ontario
Re: Ansa Muffler Modification - OEM Tips
Nice job Gary, glad it worked out well for ya! The real pioneer of the mod is forum member Kaelino (Phil) who deserves the credit. Thanks Phil and thanks to Beaner who has the skills to make it happen! 
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From: Aurora , ILL
Re: Ansa Muffler Modification - OEM Tips
Originally Posted by bluecoupe
Nice job Gary, glad it worked out well for ya!
The real pioneer of the mod is forum member Kaelino (Phil) who deserves the credit.
Thanks Phil and thanks to Beaner who has the skills to make it happen!
The real pioneer of the mod is forum member Kaelino (Phil) who deserves the credit.
Thanks Phil and thanks to Beaner who has the skills to make it happen!
I sent Phil (Kaelino) a PM.
See ya all at Woodward,
Gary
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From: Ontario
Re: Ansa Muffler Modification - OEM Tips
Originally Posted by bluecoupe
Nice job Gary, glad it worked out well for ya! The real pioneer of the mod is forum member Kaelino (Phil) who deserves the credit. Thanks Phil and thanks to Beaner who has the skills to make it happen!
