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11 FEB 04-03-2012 09:12 AM

Supercharger problem
 
Just had the SRT6 serviced and have been told that it has slight supercharger clutch "chatter"

Anyone know of a quick fix? can the clutch only be renewed? or does it mean a new complete supercharger?:(

11 FEB 08-30-2012 05:42 AM

Re: Supercharger problem
 
Bump,

I am still having problems with this, can anyone point me in the right direction to fine out if parts for the supercharger, such as the pulley/clutch assembly, are available.

waldig 08-30-2012 10:21 AM

Re: Supercharger problem
 
Id steer you to see Rob at Needswings, pm him at his name , he'll assist you. Woody:)

onehundred80 08-30-2012 10:43 AM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 664430)
Just had the SRT6 serviced and have been told that it has slight supercharger clutch "chatter"

Anyone know of a quick fix? can the clutch only be renewed? or does it mean a new complete supercharger?:(

Is this the OEM pulley?
What is the gap on the pulley plate and magnet?
I guess it is uneven. Maybe loose rivets? Bearing?
More info required.
A used OEM pulley can be had from $200 - $300.

amx1397 08-30-2012 01:13 PM

Re: Supercharger problem
 

Originally Posted by onehundred80 (Post 694604)
Is this the OEM pulley?
What is the gap on the pulley plate and magnet?
I guess it is uneven. Maybe loose rivets? Bearing?
More info required.
A used OEM pulley can be had from $200 - $300.

and right now you have two choices of aftermarket performance pulleys on the forum for sale is the code 3 (just search the bold) and Rudy has a 62mm pulley for sale .jim

11 FEB 08-30-2012 04:18 PM

Re: Supercharger problem
 
Had the rivits tightened a few months ago 4000 miles ago, it cured the problem for a while but now chattering again. Don't think it's just the pulley, sure it's the clutch.

onehundred80 08-30-2012 04:53 PM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 694672)
Had the rivits tightened a few months ago 4000 miles ago, it cured the problem for a while but now chattering again. Don't think it's just the pulley, sure it's the clutch.

The two, pulley and clutch plate, are connected by a spring and held with rivets at both ends.:confused:
Can you turn the clutch plate back and forth?

amx1397 08-30-2012 05:21 PM

Re: Supercharger problem
 

Originally Posted by onehundred80 (Post 694683)
The two, pulley and clutch plate, are connected by a spring and held with rivets at both ends.:confused:
Can you turn the clutch plate back and forth?

maybe you don't have enough clearance or you have tooooo much clearance between the back plate of the pulley and the clutch jim

11 FEB 08-31-2012 03:03 AM

Re: Supercharger problem
 

Originally Posted by onehundred80 (Post 694683)
The two, pulley and clutch plate, are connected by a spring and held with rivets at both ends.:confused:
Can you turn the clutch plate back and forth?


The larger wheel/pulley closest to the supercharger will spin freely, then there is a gap of approx .5/1mm to what I assume is the clutch plate. this plate will not rotate at all no movement but will travel in and out if you know what I mean, this is what I think the chatter is.

The chattering only happens at low rev's as the car comes to a halt, once on tick over it stops chattering.

Idealy I want to replace the clutch if it is an available part, rather than repair it. without having to replace the whole supercharger.

11 FEB 09-04-2012 07:46 AM

Re: Supercharger problem
 
No one help me out with part numbers? alternative part?:confused:

Have tried google but drawn a blank:confused:

amx1397 09-04-2012 07:58 AM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 695475)
No one help me out with part numbers? alternative part?:confused:

Have tried google but drawn a blank:confused:

that is because we though you knew that the only way to get a new pulley is ordering a $7,000.00 supercharger,, but you can get a aftermarket performance pulley on the forun and you might find a person that is selling a stock one,,

from the dealer,,you need pulley you have to order a supercharger, it comes with the pulley
do a search for pulley and look for a pulley for sale. jim

11 FEB 09-04-2012 10:12 AM

Re: Supercharger problem
 

Originally Posted by amx1397 (Post 695476)
that is because we though you knew that the only way to get a new pulley is ordering a $7,000.00 supercharger,, but you can get a aftermarket performance pulley on the forun and you might find a person that is selling a stock one,,

from the dealer,,you need pulley you have to order a supercharger, it comes with the pulley
do a search for pulley and look for a pulley for sale. jim

Thanks Jim, no I didn't know but was assuming that it would be the case:( .So does a pulley come with the clutch assembly? again I am only assuming that the pulley is just a pulley!!!! and replacing just the pulley is not going to solve my problem:confused:

onehundred80 09-04-2012 10:52 AM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 694795)
The larger wheel/pulley closest to the supercharger will spin freely, then there is a gap of approx .5/1mm to what I assume is the clutch plate. this plate will not rotate at all no movement but will travel in and out if you know what I mean, this is what I think the chatter is.

The chattering only happens at low rev's as the car comes to a halt, once on tick over it stops chattering.

Idealy I want to replace the clutch if it is an available part, rather than repair it. without having to replace the whole supercharger.

The gap should be about .012" - .015" (.3 -.4mm).
Is that the standard pulley, I assume it is. The gap should be even all around as it should sit on stops.

amx1397 09-04-2012 01:06 PM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 695489)
Thanks Jim, no I didn't know but was assuming that it would be the case:( .So does a pulley come with the clutch assembly? again I am only assuming that the pulley is just a pulley!!!! and replacing just the pulley is not going to solve my problem:confused:

Just a pulley.
One of the things you might want to do is remove your pulley, inspect it, make sure the rivets are tight, then you can look at the magnetic clutch, to see if it has any damage it will have where marks on it.

To remove the pulley, take the bold title the end of the pulley using either a belt wrapped or you can break the bolt loose, sometimes with everything still hooked up, once the bolt is loose( loose not remove), then remove your belt.

If the pulley slides off, your good now inspect everything if the pulley does not slide off take two screwdrivers and tap,,,,, I said tap, not bang a screwdriver down a little as the pulley moves forward at one point it will get loose and come off. Don't lose the shims, count them, make sure you get the same amount going back or maybe less if the clearances to wide., If you take some real good pictures and post them, maybe myself or someone else can look at it and tell you if there's anything wrong. good luck, Jim

itsky 09-05-2012 12:15 AM

Re: Supercharger problem
 
I have my stock pulley that I may be willing to part with. Let me know.

11 FEB 09-05-2012 02:40 AM

Re: Supercharger problem
 

Originally Posted by itsky (Post 695722)
I have my stock pulley that I may be willing to part with. Let me know.


Thanks, but the pulley is not my problem, it's the clutch mechanism! :(

jmswllms 09-05-2012 08:39 AM

Re: Supercharger problem
 
Were you told it's a bad supercharger coupler? New one COUPLING. Electric Clutch. for CHRYSLER CROSSFIRE (2005, 2006) (05189896AA)
also called supercharger pulley.

onehundred80 09-05-2012 10:48 AM

Re: Supercharger problem
 
1 Attachment(s)

Originally Posted by 11 FEB (Post 695736)
Thanks, but the pulley is not my problem, it's the clutch mechanism! :(

The clutch plate is part of the pulley assembly and cannot be replaced on its own without some serious work.

I asked before if this is an OEM part as some after market parts had spring problems, The gap should be as I stated before, your gap seems excessive and could lead to chatter because it is too far from the magnet and this could cause spring failure due to overstretching.

You had an offer of another pulley and if the pulley springs are ruined you would be advised to take the man up on his offer.

11 FEB 09-05-2012 01:22 PM

Re: Supercharger problem
 

Originally Posted by onehundred80 (Post 695778)
The clutch plate is part of the pulley assembly and cannot be replaced on its own without some serious work.

I asked before if this is an OEM part as some after market parts had spring problems, The gap should be as I stated before, your gap seems excessive and could lead to chatter because it is too far from the magnet and this could cause spring failure due to overstretching.

You had an offer of another pulley and if the pulley springs are ruined you would be advised to take the man up on his offer.

aha! at last!!! so the clutch (as I call it) is part of the pulley assembly:)

Yes mine is OEM:cool: so who has one for sale and at what price? The price in the link posted by jmswllms is a bit silly:confused: could buy a new complete supercharger for that price (so I have been told)

jmswllms 09-05-2012 02:52 PM

Re: Supercharger problem
 
If you think the pulley price is silly, you will really giggle at the supercharger price.
SUPERCHARGER. Supercharger & Related Parts (SUPERCHARGER. . ST. Required: 001) for CHRYSLER CROSSFIRE (2005, 2006) (05143091AB)

onehundred80 09-05-2012 04:35 PM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 695810)
aha! at last!!! so the clutch (as I call it) is part of the pulley assembly:)

Yes mine is OEM:cool: so who has one for sale and at what price? The price in the link posted by jmswllms is a bit silly:confused: could buy a new complete supercharger for that price (so I have been told)

My post #7 says the pulley and clutch are riveted together and you said the rivets had been tightened so I and other figured you knew. The first post by jmswllms is for the electric clutch, not what you want.

You replied to a post where someone offered you a pulley, but you said you had no trouble with the pulley.


You have to read the posts thoroughly or we all are wasting time.

11 FEB 09-06-2012 05:33 AM

Re: Supercharger problem
 

Originally Posted by onehundred80 (Post 695842)
My post #7 says the pulley and clutch are riveted together and you said the rivets had been tightened so I and other figured you knew. The first post by jmswllms is for the electric clutch, not what you want.

You replied to a post where someone offered you a pulley, but you said you had no trouble with the pulley.

You have to read the posts thoroughly or we all are wasting time.

The two, pulley and clutch plate, are connected by a spring and held with rivets at both ends.:confused:

Not exactly saying that the pulley and clutch are ONE assembley though, and when I have googled PULLEY any diagram has only shown the part that the belt runs round, so that is why I was getting confused, sorry for the confusion;)

So!! if I order a stock pulley, I will get the clutch mech as well?



amx1397 09-06-2012 12:00 PM

Re: Supercharger problem
 
11 Feb, maybe this will help the pic show a pulley
the silver looking washer is not a washer it is the spring ( flat spring looks like a dog bone)
there are since rivets. One holds One side of the dog bone Spring clutch and the other holds the other end of the dog bone, to the clutch
there's a picture of a Shim.
http://i264.photobucket.com/albums/i...g?t=1346947132http://s264.photobucket.com/albums/i...eyshow2003.jpg


pic 1 you can see the spring from Rivet to rivet from clutch to pulley
pic 2you can see the shims and where they go
pic 3 the larger looking rivets are riveted to the spring to pulley smaller looking rivets rivet the spring to the clutch
pic 4 riveting clutch to the spring
pic5 you can see the rivet Holding down the spring The spring is that silver looking thing that almost looked like a washer
pic 6 I took a screwdriver and lifted up the pulley to the clutch and if you look real close you can see the hiow the spring is riveted and it is a flat spring

hop this clears up the pulley and clutch

onehundred80 09-06-2012 06:04 PM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 695942)
The two, pulley and clutch plate, are connected by a spring and held with rivets at both ends.:confused:

Not exactly saying that the pulley and clutch are ONE assembley though, and when I have googled PULLEY any diagram has only shown the part that the belt runs round, so that is why I was getting confused, sorry for the confusion;)

So!! if I order a stock pulley, I will get the clutch mech as well?


What you see in the pic in post 18 is what you will get, the silver pulley and bearing and the black clutch plate. The two are connected by three flat springs which are riveted between the two parts. The bearing is removable and hopefully you will get a good bearing with the assembly, if not the bearings cost about $50 each.

You say the gap varies, it should be even more or less. The gap should be around what I stated earlier. When the springs pull the clutch plate back toward the pulley the gap between the pulley and the clutch plate should be even as the plate is pulled against stop buttons. Is this gap even? So there should be two gaps and both should be even, if the distance between the clutch plate and the magnet is too big you may get chatter as the magnet may not have the strength to pull the clutch plate so far consistently.



amx1397 09-06-2012 06:41 PM

Re: Supercharger problem
 

Originally Posted by onehundred80 (Post 696042)

What you see in the pic in post 18 is what you will get, the silver pulley and bearing and the black clutch plate. The two are connected by three flat springs which are riveted between the two parts. The bearing is removable and hopefully you will get a good bearing with the assembly, if not the bearings cost about $50 each.

You say the gap varies, it should be even more or less. The gap should be around what I stated earlier. When the springs pull the clutch plate back toward the pulley the gap between the pulley and the clutch plate should be even as the plate is pulled against stop buttons. Is this gap even? So there should be two gaps and both should be even, if the distance between the clutch plate and the magnet is too big you may get chatter as the magnet may not have the strength to pull the clutch plate so far consistently.



together we told him ,HUH! pic and sound you got it right. jim

11 FEB 09-07-2012 03:17 AM

Re: Supercharger problem
 
Thank you kind sir's:) Think we got there in the end;)

Took the car into the workshop yesterday, They are going to have a go at re-riveting the plate, with stainless rivets as the problem is being caused by worn rivets.

Robskytoon 09-07-2012 11:33 AM

Re: Supercharger problem
 
Think I'm happy now I have a NA Crossfire having seen all this!

11 FEB 09-07-2012 11:51 AM

Re: Supercharger problem
 

Originally Posted by Robskytoon (Post 696169)
Think I'm happy now I have a NA Crossfire having seen all this!


:) not a big problem really, just communication issues with the US:) lol

amx1397 09-07-2012 12:46 PM

Re: Supercharger problem
 

Originally Posted by Robskytoon (Post 696169)
Think I'm happy now I have a NA Crossfire having seen all this!

But this is the first time that we have heard of this problem, with a stock pulley. The aftermarket please you do have to set the clearance using the shims. But glad you like your 04, I don't think there's any crossfire that the owner doesn't like it, it seems to be one of those cars, like the AMX, once you own one. There is no replace, right Mike?

onehundred80 09-07-2012 12:57 PM

Re: Supercharger problem
 

Originally Posted by 11 FEB (Post 696175)
:) not a big problem really, just communication issues with the US:) lol

I live in Canada.:D
How many miles on this car with loose rivets?

11 FEB 09-08-2012 09:10 AM

Re: Supercharger problem
 

Originally Posted by onehundred80 (Post 696188)
I live in Canada.:D
How many miles on this car with loose rivets?




82,000 Miles;)

Robskytoon 09-11-2012 06:58 AM

Re: Supercharger problem
 
Hi

have you seen either of these?


http://mbworld.org/forums/c32-amg-c5...ing-noise.html

http://mbworld.org/forums/c32-amg-c5...-has-play.html

11 FEB 09-11-2012 07:08 AM

Re: Supercharger problem
 

Originally Posted by Robskytoon (Post 697052)


I have now;) brilliant, many thanks, real help!!

Dal 09-18-2012 08:44 AM

Re: Supercharger problem
 
Did you get it sorted Mo?

11 FEB 09-19-2012 12:18 PM

Re: Supercharger problem
 

Originally Posted by Dal (Post 698281)
Did you get it sorted Mo?

Got more info to work with, not sure of the next step. It makes no difference to how the car runs so not to worried about it.

11 FEB 11-09-2012 06:36 AM

Re: Supercharger problem
 
Ok, now sourced an after market pulley from Eurocharged Performance in Houston TX $630 + shipping.
64.7mm not the stock 73.6, claimed to add 50bhp:D will this just bolt on? or will other tunning mods be needed?

I would prefer to fit a stock pulley but can't find one.

amx1397 11-09-2012 08:08 AM

Re: Supercharger problem
 
check your A F R 's at wot you should not go above 12. pulling hard in 3 gear (auto) wot if your afr are 12 or below , your good, if they are above 12.5 do not go wot until you get a tune, and intake.

some people run 12.3 to 12.4,,,, but to be safe and not blow your engine stay in the 11's,, max 11.9

stock you will see from 9,9 to 10,7 the factory makes it rich. jim

11 FEB 11-09-2012 08:25 AM

Re: Supercharger problem
 

Originally Posted by amx1397 (Post 707443)
check your A F R 's at wot you should not go above 12. pulling hard in 3 gear (auto) wot if your afr are 12 or below , your good, if they are above 12.5 do not go wot until you get a tune, and intake.

some people run 12.3 to 12.4,,,, but to be safe and not blow your engine stay in the 11's,, max 11.9

stock you will see from 9,9 to 10,7 the factory makes it rich. jim


Thanks...........I think lol you may well have written that in Russian!!! not got a clue what you are on about:D

amx1397 11-09-2012 08:52 AM

Re: Supercharger problem
 
ok, when you make a change, like adding a pulley, of course you change how the factory intended the engine to perform.with the supercharger Pulley, you spend the supercharger faster condensing more air into the engine. Now you need to add fuel to balance everything out. AFR= air fuel ratio as I said before, the factory sets the air fuel ratio between 9.9 and 10.7 . That's where the black smoke comes from. Sometimes when you take off, and of course your exhaust tips are black with sutt.. By retuning the computer,to either add or take away timing and fuel and a few other things that I don't know about, they can set your AFR's in the correct range. The pulley that you ordered most likely will not increase the speed an off cause any problems. Originally I had bought a code three pulley,,62mm, installed it on my car without a tune or intake, the AFR is fine.they were reading like 11.1,, with a retune I brought My AFR's up to 11.9..

Let's say that your AFR stock are running 10.2, which is about right, you had the pulley with it being a 64 mm you probably only add 5 to 6 points with your pulley, so your AFR should be somewhere around 10 9 to 11.2
I would shoot an e-mail off to wherever you got the pulley, and tell them you do not have an AFR gauge, and you would like to know if having this pulley is going to take your AFR too high. You have to remember, the only time that this is critical is that wide open throttle ( wot) so if you want a family on and just jump on it ever so ever so often, do it and enjoy it jim

GOGGLE Air Fuel Ratio

11 FEB 11-09-2012 09:55 AM

Re: Supercharger problem
 

Originally Posted by amx1397 (Post 707455)
ok, when you make a change, like adding a pulley, of course you change how the factory intended the engine to perform.with the supercharger Pulley, you spend the supercharger faster condensing more air into the engine. Now you need to add fuel to balance everything out. AFR= air fuel ratio as I said before, the factory sets the air fuel ratio between 9.9 and 10.7 . That's where the black smoke comes from. Sometimes when you take off, and of course your exhaust tips are black with sutt.. By retuning the computer,to either add or take away timing and fuel and a few other things that I don't know about, they can set your AFR's in the correct range. The pulley that you ordered most likely will not increase the speed an off cause any problems. Originally I had bought a code three pulley,,62mm, installed it on my car without a tune or intake, the AFR is fine.they were reading like 11.1,, with a retune I brought My AFR's up to 11.9..

Let's say that your AFR stock are running 10.2, which is about right, you had the pulley with it being a 64 mm you probably only add 5 to 6 points with your pulley, so your AFR should be somewhere around 10 9 to 11.2
I would shoot an e-mail off to wherever you got the pulley, and tell them you do not have an AFR gauge, and you would like to know if having this pulley is going to take your AFR too high. You have to remember, the only time that this is critical is that wide open throttle ( wot) so if you want a family on and just jump on it ever so ever so often, do it and enjoy it jim

GOGGLE Air Fuel Ratio

Thank you, nicely explained;)


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