Killer Chiller - intercooling option
I think they were #6 and #8 if you ordered the KC then call Joe tell hin you will need the "T" fittings that fit a mercedes for the install,, if he has them. he does have a kit for a mercedes and that is the one you should have ordered. jim
the reason for a heat exchanger is simple. winter time. when the temps from the k/c start to run close to freezing due to the weather the k/c is shut off and the heat exchanger goes to work. in warm climates this may not be needed but farther north a second option is needed
yes but can you just shut off the AC on the dash
or do you still need to have super cooler in place for cold-weather driving
Barry
or do you still need to have super cooler in place for cold-weather driving
Barry
Last edited by bdh; May 22, 2014 at 03:40 PM.
yes but can you just shut off the AC on the dash
or do you still need to have super cooler in place for cold-weather driving. what I mean is is necessary to keep the super cooler at all. or can you completely eliminate it.
Barry.
or do you still need to have super cooler in place for cold-weather driving. what I mean is is necessary to keep the super cooler at all. or can you completely eliminate it.
Barry.
even when i went to N.C. for the tail of the dragon, i either had the ac or the heater on,,,both the compressor runs.. jim
Thanks for all the help
Do you ever have any problems with the ac dripping water on the track?
I was told a few mustangs were kicked of our local track with chillers for ac drip.
Barry
Do you ever have any problems with the ac dripping water on the track?
I was told a few mustangs were kicked of our local track with chillers for ac drip.
Barry
when i first installed it yes but then,,,, remember years ago how we tied the oil breather into the exhaust,, well my ac is that way,, i do have to change the 3" long pipes as they are too short and it melts the hose, i will remove these and install about 6 to 8" long pipe.. jim
This is a guide only as I am going by memory. see the KC
http://www.google.com/url?sa=t&rct=j...,d.aWw&cad=rja
1 vacuum your system.
2 find a place and install at least a 3 gal tank. (if not sealed system tank needs to be above inter cooler)
3 the KC has two water connections and two ac connections,( ac high and low pressure)
4 cut your low pressure hose ,install a "T" connect the hose supplied and your factory hose.
5 do the same for the high pressure line ( it is smaller in dia.)
6 connect the short ac lines supplied, & the water hoses not supplied to the kc unit, & the expansion valve
7 run the large ac hoses supplied to a point that you want the KC installed,(mine is behind the pass headlight), ( don't forget your K C unit with small hoses is about 15" long so mount all hoses without sharp bends.
8 run your water hoses to and from the water tank to the pump and water tank to the inter cooler.
8 your KC water should be separated form engine water.mine runs from the water tank to the I C pump to the KC to the inter cooler, out of the inter cooler back to the 3 gal tank, with a 4" cap/opening .
9 I had to fill the ac freon to 50 psi on the low side ,,,stock is 40.
my water tank is where the Battery was, removed the batt tray and molded a tank to fit.
http://www.google.com/url?sa=t&rct=j...,d.aWw&cad=rja
1 vacuum your system.
2 find a place and install at least a 3 gal tank. (if not sealed system tank needs to be above inter cooler)
3 the KC has two water connections and two ac connections,( ac high and low pressure)
4 cut your low pressure hose ,install a "T" connect the hose supplied and your factory hose.
5 do the same for the high pressure line ( it is smaller in dia.)
6 connect the short ac lines supplied, & the water hoses not supplied to the kc unit, & the expansion valve
7 run the large ac hoses supplied to a point that you want the KC installed,(mine is behind the pass headlight), ( don't forget your K C unit with small hoses is about 15" long so mount all hoses without sharp bends.
8 run your water hoses to and from the water tank to the pump and water tank to the inter cooler.
8 your KC water should be separated form engine water.mine runs from the water tank to the I C pump to the KC to the inter cooler, out of the inter cooler back to the 3 gal tank, with a 4" cap/opening .
9 I had to fill the ac freon to 50 psi on the low side ,,,stock is 40.
my water tank is where the Battery was, removed the batt tray and molded a tank to fit.
Last edited by amx1397; May 23, 2014 at 10:14 AM.
3 the KC has two water connections and two ac connections,( ac high and low pressure)
4 cut your low pressure hose ,install a "T" connect the hose supplied and your factory hose.
5 do the same for the high pressure line ( it is smaller in dia.)
6 connect the short ac lines supplied, & the water hoses not supplied to the kc unit, & the expansion valve
4 cut your low pressure hose ,install a "T" connect the hose supplied and your factory hose.
5 do the same for the high pressure line ( it is smaller in dia.)
6 connect the short ac lines supplied, & the water hoses not supplied to the kc unit, & the expansion valve
Your instructions above say to hook up the Killer Chiller in paralllel with the A/C evaporator. The diagram on the KC website shows it run in series (upstream) of the evaporator. What do you recommend?
[QUOTE=boostmonkey;797448]Jim, you have me following this Killer Chiller info with a lot of interest now. I already have the reservoir; having the cooling of ice without having to bother with the ice sounds pretty good!
Your instructions above say to hook up the Killer Chiller in paralllel with the A/C evaporator. The diagram on the KC website shows it run in series (upstream) of the evaporator. What do you recommend?
mine works great and it is parallel , because i am in Fl. i need the ac all the time so when i turn on the ac the KC is also on.
I explain it this way ,,You know a van with duel AC that is what i have but only one control button. and i have no heat exchanger.
I will try to do a video of mine from cold engine to running temp showing the iat's
Your instructions above say to hook up the Killer Chiller in paralllel with the A/C evaporator. The diagram on the KC website shows it run in series (upstream) of the evaporator. What do you recommend?
mine works great and it is parallel , because i am in Fl. i need the ac all the time so when i turn on the ac the KC is also on.
I explain it this way ,,You know a van with duel AC that is what i have but only one control button. and i have no heat exchanger.
I will try to do a video of mine from cold engine to running temp showing the iat's
mine works great and it is parallel , because i am in Fl. i need the ac all the time so when i turn on the ac the KC is also on.
I explain it this way ,,You know a van with duel AC that is what i have but only one control button. and i have no heat exchanger.
I will try to do a video of mine from cold engine to running temp showing the iat's
I explain it this way ,,You know a van with duel AC that is what i have but only one control button. and i have no heat exchanger.
I will try to do a video of mine from cold engine to running temp showing the iat's
1) I'm a little surprised you can run without a HX...that's amazing....are you aiming for sub Ambient IAT's?
2) The AC should be good for 5kW when hit with normal ambient air (hot day) coming into the cabin AC Evaporator. Hitting it with hot water should increase its capability significantly though. Then its just up to the condenser and pump to do the extra hard yards. I'd be sticking with an HX although plumbing introduces a PITA. OEM HX's should be good for 10kW if plumbed directly after the IC (hot water). A Supercooler would be up in the 20kW - based upon area.
3) I'd be putting the KC after a HX - even a stock one. If you put it before and the KC happens to pull temps below ambient - the HX will actually reheat the water.
4) Isn't the tank....an optional extra...ie: luxury? It adds thermal inertia - but that also applies to cooling back down if it ever gets hot....ie: startup and after a hard run.
5) Do the KC people offer a pressure drop at flow rate figure on the water side? I think the guy I originally spoke to about this was Kincaid....cant remember...
Last edited by Billy22Bob; May 23, 2014 at 03:00 PM.
A couple of things - questions...
1) I'm a little surprised you can run without a HX...that's amazing....are you aiming for sub Ambient IAT's?I am getting well sub(below ) ambient see the video
2) The AC should be good for 5kW when hit with normal ambient air (hot day) coming into the cabin AC Evaporator. Hitting it with hot water should increase its capability significantly though. Then its just up to the condenser and pump to do the extra hard yards. I'd be sticking with an HX although plumbing introduces a PITA. OEM HX's should be good for 10kW if plumbed directly after the IC (hot water). A Supercooler would be up in the 20kW - based upon area. forget the kw's what you think it would not work better with a HE, i tried it and my iat temps were close to ambient ,,now i am well below. see the video.
3) I'd be putting the KC after a HX - even a stock one. If you put it before and the KC happens to pull temps below ambient - the HX will actually reheat the water. same as above
4) Isn't the tank....an optional extra...ie: luxury? It adds thermal inertia - but that also applies to cooling back down if it ever gets hot....ie: startup and after a hard run. the larger the tank (not so large you can't cool the water) 3 to 4.5 gal is what is needed.
5) Do the KC people offer a pressure drop at flow rate figure on the water side? I think the guy I originally spoke to about this was Kincaid....cant remember...
1) I'm a little surprised you can run without a HX...that's amazing....are you aiming for sub Ambient IAT's?I am getting well sub(below ) ambient see the video
2) The AC should be good for 5kW when hit with normal ambient air (hot day) coming into the cabin AC Evaporator. Hitting it with hot water should increase its capability significantly though. Then its just up to the condenser and pump to do the extra hard yards. I'd be sticking with an HX although plumbing introduces a PITA. OEM HX's should be good for 10kW if plumbed directly after the IC (hot water). A Supercooler would be up in the 20kW - based upon area. forget the kw's what you think it would not work better with a HE, i tried it and my iat temps were close to ambient ,,now i am well below. see the video.
3) I'd be putting the KC after a HX - even a stock one. If you put it before and the KC happens to pull temps below ambient - the HX will actually reheat the water. same as above
4) Isn't the tank....an optional extra...ie: luxury? It adds thermal inertia - but that also applies to cooling back down if it ever gets hot....ie: startup and after a hard run. the larger the tank (not so large you can't cool the water) 3 to 4.5 gal is what is needed.
5) Do the KC people offer a pressure drop at flow rate figure on the water side? I think the guy I originally spoke to about this was Kincaid....cant remember...
this may help jim
HDV_0050_zpse1d82dd8.mp4 Video by amx1397 | Photobucket
Street Racing Made Safe 40 Mph Roll At Pnir 11-2-13 Photo by amx1397 | Photobucket
Last edited by amx1397; May 23, 2014 at 04:06 PM.
here is the upgrade and added instructions from Joe himself at Killer Chiller
we are now using a TXV which is attached to the KC. So after installing the liquid line tee, just run the #6 A/C hose to the fitting on the KC with the orange cap. Same with the suction line tee, just run the #12 hose to the fitting on the KC with the white cap.
we are now using a TXV which is attached to the KC. So after installing the liquid line tee, just run the #6 A/C hose to the fitting on the KC with the orange cap. Same with the suction line tee, just run the #12 hose to the fitting on the KC with the white cap.
This is definatly on my list. There use to be a company that made a product called "icey res" you can still find their units for sale on cobra/lightning forums. It was actually a reservoir that had the cooling element installed inside. Due to our cars not having a reservoir, this would be a very tidy solution. I keep my eye out for them, but they are getting rare so I may have to do a killer chiller instead.
To get prepped I may relocate my battery and install a reservoir first, then do this next. Keep up the thread if you are getting this so we have all the information we can available.
To get prepped I may relocate my battery and install a reservoir first, then do this next. Keep up the thread if you are getting this so we have all the information we can available.
when i first installed it yes but then,,,, remember years ago how we tied the oil breather into the exhaust,, well my ac is that way,, i do have to change the 3" long pipes as they are too short and it melts the hose, i will remove these and install about 6 to 8" long pipe.. jim
also wondering if yourself or Matt can tell me if my one Johnson intercooler pump is enough or do I need to install second one? my tank is going to be about 12 feet back from the front bumper. so 24 feet of hose at least.
thanks
Barry
next time i am on a tack i will try to take a pic of my ac drains.
as far as the extra pump, not sure but if it was mine i would have a small tank up front ,,
the flow would go from the small tank,to the front pump, to the KC , to the inter cooler , out of the inter cooler to the rear tank,,, that way your coldest water would go to the Inter cooler..
mine goes from the pump ,to the IC, ic to the tank (where the batt use to be) back to the pump,,round round she goes.jim
as far as the extra pump, not sure but if it was mine i would have a small tank up front ,,
the flow would go from the small tank,to the front pump, to the KC , to the inter cooler , out of the inter cooler to the rear tank,,, that way your coldest water would go to the Inter cooler..
mine goes from the pump ,to the IC, ic to the tank (where the batt use to be) back to the pump,,round round she goes.jim
next time i am on a tack i will try to take a pic of my ac drains.
as far as the extra pump, not sure but if it was mine i would have a small tank up front ,,
the flow would go from the small tank,to the front pump, to the KC , to the inter cooler , out of the inter cooler to the rear tank,,, that way your coldest water would go to the Inter cooler..
mine goes from the pump ,to the IC, ic to the tank (where the batt use to be) back to the pump,,round round she goes.jim
as far as the extra pump, not sure but if it was mine i would have a small tank up front ,,
the flow would go from the small tank,to the front pump, to the KC , to the inter cooler , out of the inter cooler to the rear tank,,, that way your coldest water would go to the Inter cooler..
mine goes from the pump ,to the IC, ic to the tank (where the batt use to be) back to the pump,,round round she goes.jim
I am trying to keep my system
hidden. i'll be lucky if my whole system holds a little over two US gallons? but I'm going to make sure everything is well insulated, if I can figure out how to put another tank upfront I will. your battery box tank can not hold much more than 2 gallons. I would've gone that route but I didn't want to move my battery to the trunk, or see the system
Barry
Last edited by bdh; May 29, 2014 at 06:06 PM.


