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projector headlamp assembly replacement

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Old Mar 6, 2012 | 09:35 PM
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JesseJamessrt6's Avatar
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Default projector headlamp assembly replacement

I have read over and over again about the headlight restoration with the foggy outside surface due to UV rays. The lenses that are on on mine have been refinished before. I can see where they stopped sanding and buffing along the bottom edge. The lense is still a little foggy and not to my liking.

I am sure that I could brighten them up a bit by doing it again but really just want that showroom clarity.

So since I didn't stumble across any prices of the claimed expensive oem replacements in the searches I did through our threads, I decided to call a local chrysler dealer just to hear it for myself......

Chrysler - $1,260.00 a set!!!!!!!!

Ebay - $800.00 a set if I were to win the lowest bid and hope they were in perfect condition!

This is just to replace a piece of garbage lens that will just do the same thing all over again. You would think they would use a quality piece of polycarbonate to go with the rest of the german perfection.

So after calming down about this rediculous headlamp assembly price thing I started wondering why a cheap knock off hasn't been produced by one of those foreign companies? They can't be that expensive to fabricate but I guess the demand is just not high enough for them.

Despite knowing that an assembly like this would already be celebrated all over this forum, I will continue to search thinking of new phrases to force google to give me what I want.

Thank you for letting me waste your time and listenen to me vent.....I will now step down from my soap box.
 
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Old Mar 6, 2012 | 10:38 PM
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James1549's Avatar
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Default Re: projector headlamp assembly replacement

If you were to buy another restore kit (3M), and spend an entire afternoon working on them, I think you could get them to your liking without spending cash for new ones. I restored a pair out of the car once, too hard to hold the housings. Keep them in the car, much easier. Just be sure to use a bunch of tape on the surrounding areas to protect the finish from the sandpaper.

Give it a try. James

PS If I have to do it again, I will get them to where I like them, then take it to my bodyshop and have them clear the lenses.
 

Last edited by James1549; Mar 6, 2012 at 10:41 PM.
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Old Mar 7, 2012 | 12:14 AM
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Default Re: projector headlamp assembly replacement

I did see in another thread that clear coat or epoxy keeps them clear, longer. But didn't realize it needed to be high quality clear coat. Thanks.
 
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Old Mar 7, 2012 | 08:47 AM
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ala_xfire's Avatar
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Default Re: projector headlamp assembly replacement

When maxcichon refinishes them ( in my opinion, the expert at this ), he uses 400, 800, 2000, 4000
high quality pads on a high speed drill, then the polish. I have seen him go through the process three times before he is satisfied.
Once complete, apply some UV protectant vinyl covers, clear or smoked. ( also your fogs )

Mine were TERRIBLE ( tiny cracks, wavy lines ) when I got the car, now showroom new.
 
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Old Mar 7, 2012 | 07:11 PM
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Valk's Avatar
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Default Re: projector headlamp assembly replacement

Originally Posted by alaxfire
When maxcichon refinishes them he uses 400, 800, 2000, 4000 high quality pads on a high speed drill, then the polish.
My local body shop uses the same process and clear coats them to keep them clear and provides a lifetime guarantee on their work.
$120 to do both sides.
 
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Old Mar 7, 2012 | 09:30 PM
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Larry Hitze's Avatar
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Default Re: projector headlamp assembly replacement

Originally Posted by VALKRYDERGUY
My local body shop uses the same process and clear coats them to keep them clear and provides a lifetime guarantee on their work.
$120 to do both sides.
My brother fixes them up by sanding and polishing and follows up with a clear epoxy. They look like new when done. Search for Auto Images. On Facebook for pictures
 

Last edited by Larry Hitze; Mar 7, 2012 at 09:40 PM.
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Old Mar 27, 2012 | 12:55 PM
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JesseJamessrt6's Avatar
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Default Re: projector headlamp assembly replacement

Thanks for the encouragement. I go the 3m kit and took about two hours on them. They look much better.
 
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