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How to Repair Relay Control Module (RCM) - (Mystery no Start)

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  #1201 (permalink)  
Old 07-25-2018, 02:19 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by davebowditch
Today I performed this repair, and when reassembled the crossfire went into limp mode. The only code was "Unknown DTC. Unrecognizede PCODE, HEX CODE: 2066-04. Does anyone have any insight into this? I have searched this forum and google with no luck.
Is it possible that there is too much solder on one of the points you soldered and is touching the next soldered point?
 
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Old 07-25-2018, 04:46 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

additional info, I didn't realize the TCM kept separate Pcodes. I have a P0715 in the TCM. I erase and it comes back as soon as I can read the DTC's again.
 
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Old 07-25-2018, 10:29 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

OBD-II Code P0715 is defined as a Input/Turbine Speed Sensor Circuit Malfunction The purpose of the automatic transmission is to match the engine's optimum power and torque characteristics to the driver's desired rate of acceleration and speed by auto-selecting different gear ratios or 'speeds' to power the wheels. Code P0715 is triggered when the transmission's Input Speed Sensor isn't providing a reliable or rational signal.

P0715 - OBD-II Trouble Code - RepairPal.com

repairpal.com/OBD-II-Code-P0715
 
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Old 07-26-2018, 10:48 AM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by Nunyadam
OBD-II Code P0715 is defined as a Input/Turbine Speed Sensor Circuit Malfunction The purpose of the automatic transmission is to match the engine's optimum power and torque characteristics to the driver's desired rate of acceleration and speed by auto-selecting different gear ratios or 'speeds' to power the wheels. Code P0715 is triggered when the transmission's Input Speed Sensor isn't providing a reliable or rational signal.
P0715 - OBD-II Trouble Code - RepairPal.com

repairpal.com/OBD-II-Code-P0715
Is it possible I caused this state by repairing the RCM? It was not in limp mode before I did the repair.
 

Last edited by davebowditch; 07-26-2018 at 10:49 AM. Reason: adding info
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Old 08-16-2018, 06:12 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by tighed1
When the key is turned to the ON position the fuel relay will engage for 2 seconds to pressurize the system.
After the 2 seconds the fuel relay will disengage until the engine is running.
NOTE- While in the ON position the Engine and Traction relays will engage and remain engaged.
Hi,
I had the joints resoldered, and replaced the fuel pump relay, that worked for some time but now after 2 weeks I wanted to start her up and it is back to no cranking again.
I checked the relays, they all click on 12v applied.

So I put key to the right, dash comes on, then turn all the way right to start and nothing, not even a click, yes the fan starts spinning.
I tried to measure voltage to the pump relay that is on the most left connector, but got nothing.
Traction relay comes on clicking, but engine relay I think not. Fuses seem fine. Relay measures some 60-75 ohms.
Any chance the problem lies before the RCM? Some wire issue? Or would this also fit the security block issue.

 
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Old 08-16-2018, 08:58 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Engine control relay needs to be replaced.
If you would like info on me repairing it, email
tighed1@hotmail.com
 
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Old 08-17-2018, 08:48 AM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by tighed1
Engine control relay needs to be replaced.
If you would like info on me repairing it, email
tighed1@hotmail.com
Hmm, thats USA I'm in Europe.
How do you come to this conclusion?
I applied 12vdc to the relay and it seemed fine clicking and all.
I see you recommend to manually push the pump relay to check, can this be an option for the engine relay while the traction relay is on?
It would help a lot if there is some actual electronics schematics that would explain the wiring.

I am trying to source a replacement , but am hestitant as i do not understand what could still be wrong with the RCM as testing seems fine.
tnx.
 
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Old 08-17-2018, 08:53 AM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by ilrenato
I see you recommend to manually push the pump relay to check, can this be an option for the engine relay while the traction relay is on?
I think that is to prove that the relay is at fault if there is power to operate the relay at the relay.

 
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Old 08-17-2018, 10:37 AM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Wire diag tells me that it may indeed explain why air and fuel do not click as they are depending on the engine relay. I will try to debug.
 
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Old 08-17-2018, 06:09 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Fuel relay will only be on for 2 seconds prior to the car starting. That's why you read no voltage.
Manually close the engine relay then see if she starts.
BTW I've refurbished many RCMs from your side of the pond.


 
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Old 08-23-2018, 02:49 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by tighed1
Fuel relay will only be on for 2 seconds prior to the car starting. That's why you read no voltage.
Manually close the engine relay then see if she starts.
BTW I've refurbished many RCMs from your side of the pond.
So today I had some brief time to check again.
When the key is turned right to on (not to ignition, as that needs a 2nd person, but when I do this only Traction Control relay closes )
and I press the engine relay, the fuel pump relay closes as well, I heard some pumping but no cranking or ignition.

I did check the relay, it closes on 12 vdc applied to the coil. The relay coil connects fine to Connector E2 and D2 "FUSED IGNITION SWITCH OUTPUT" (FISO) via a diode that measures 0.560 VDC fwd voltage and to B5 GROUND.

I tried to refresh the battery because voltage seemed low, some 12.2 VDC and afterwards 12.8 VDC.

I am guessing the FISO doesn't come directly from the dash Ign. Switch but from the ECU?

What more can I check? Any more parameters that need to be fulfilled before Ign. really asserts FISO?
 
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Old 08-24-2018, 01:05 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Well, it turns out I did hear clicking when applying 12 to the engine relay, but it was the traction relay , the enige relay was really faulty.

All hail to tighed1!

Sorry I was so dumb to doubt

I replaced it and she is spinning again!
 

Last edited by ilrenato; 08-24-2018 at 01:06 PM. Reason: typo
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Old 08-25-2018, 06:02 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

We are experiencing the same thing. Sure enough our RCM was burnt at the 3 spots. We did a solder job on it and .... nothing. So we ordered a brand new one online, and she started right up!!!

...and promptly died again. We pulled out the new RCM and sure enough, it was burnt out again. So what could be causing us to burn these out? And forgive my ignorance, but I also see mention of an "engine control relay" - is that a different component than the RCM?
 
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Old 08-25-2018, 09:13 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Th engine control relay is one of those within the RCM.
I have no idea why the new RCM failed right away - anyone else have any idea ?
 

Last edited by ala_xfire; 08-26-2018 at 02:10 AM.
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Old 08-25-2018, 11:59 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by ala_xfire
Th engine control relay is one of those withing the RCM.
I have no idea why the new RCM failed right away - anyone else have any idea ?
This photo is obsolete and has been replaced.
 
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Old 08-26-2018, 02:12 AM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by onehundred80

This photo is obsolete and has been replaced.
I give up. I removed the image, it seems however I rename the correct one, it always turns out to be the wrong one,
 
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Old 08-26-2018, 01:22 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by LadyMills
We are experiencing the same thing. Sure enough our RCM was burnt at the 3 spots. We did a solder job on it and .... nothing. So we ordered a brand new one online, and she started right up!!!
...and promptly died again. We pulled out the new RCM and sure enough, it was burnt out again. So what could be causing us to burn these out? And forgive my ignorance, but I also see mention of an "engine control relay" - is that a different component than the RCM?
How about some pictures?
 
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Old 09-24-2018, 07:38 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Yesterday I was driving my 04 Crossfire and all the dash lights came on and the car died. The car will crank forever and not start. Is this a typical symptom of the Mystery No Start? Or is the Mystery No Start a No Cranking Issue?
 
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Old 09-24-2018, 10:11 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

I have gone through the same issues. Two potential causes. First, the RCM. It takes 5 minutes to remove it and check the solder joints for issues or just send for repair ($30 by DJ) or buy a new one from Rock Auto for $124.

The other cause can be the Crankshaft Positioning Sensor (CPS). Easy to replacr and about $25 at Rock Auto.

After fixing my RCM, still had the issue, so bought the CPS.

Good luck.
 
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Old 09-29-2018, 05:27 PM
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Default Re: How to Repair Relay Control Module (RCM) - (Mystery no Start)

Originally Posted by wkminten
Yesterday I was driving my 04 Crossfire and all the dash lights came on and the car died. The car will crank forever and not start. Is this a typical symptom of the Mystery No Start? Or is the Mystery No Start a No Cranking Issue?
Mystery no start is a no crank issue.
 


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