Crossfire SRT6 A place to discuss SRT-6 specific topics.

Very Confused About Overflow Tank

Thread Tools
 
Old Jan 13, 2008 | 06:20 AM
  #21 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

Originally Posted by Steve Hellums
I don't have a laptop, that does sounds like a good little experiment. The only problem with taking temp measurements as you said to do, is right now my car is cleaned up and stored for the winter. You wouldn't believe the amount of salt they put on the roads up here in Indiana. When I left work one day last week I was wishing I had a camra to take a picture of the road, it had so much salt on it, it was actually white. Just looking at the HE with gap of 1&1/8" between it and the AC condencer & radiator, I don't think when the cooling fan kicks on it can not be pulling any air thur the HE. Just in my opinion the thing that would help cool the I/C & HE coolant the most would be to install electric fans on the HE. But the main problem there is there is no room to do so where the HE sits right now, I've not looked to see if it could be moved forward to make room to put fans behind it. I have talked with a radiator builder about adding a 20" wide 6" tall 3/4" thick trans cooler right on top of the HE and putting a couple fans on it, but he said the way a trans cooler was designed that it probably wouldn't help much. There is only about 3" from the back of the bumper to the AC condencer, witch leave's a guy with little option of doing something with cooling fans and a taller HE. The thinest fans that I have found was 2.04" thick, so that only leave's 1" for the thickness of a taller HE. I guess I'm back to the drawing board .
Well I went back to the drawing board, I pulled the whole front end of the car off (front bumper cover). I moved the HE forward 1&1/4 inches, now I have 2&1/4 inches behind the HE. As stated above there's only 1&1/8 inches behind it from the factory and there is no way when the cooling fan kick's on that it will pull any air thru the HE. I'll be ordering 2 - 6.5" cooling fan's that pull 330 cfm each to install on the HE. I want to install a heat gauge on the HE, there is a plug in the top of the HE, does anybody happen to know what type of threads they are? I need to find out so I know what size of threads on the end of the temp. probe I need. I will try to post up some pic's of what I did to move the HE some time today if I get a chance.
 
Reply
Old Jan 13, 2008 | 06:28 PM
  #22 (permalink)  
BrianBrave's Avatar
<--- Huge Horsepower
Joined: Apr 2007
Posts: 3,217
Likes: 2
From: So Cal
Default Re: Very Confused About Overflow Tank

Originally Posted by HDDP
How about trying this little experiment, it should answer some questions for all of us... Take a thermometer and measure the temperature of the coolant in the overflow tank, note the ambient temp as well... Then take the car for a spirited drive for an hour and measure the coolant temps again... I would like to see the differences...
It was a nice 80deg day today - so I took the SRT out for a little canyon run and when I got home I popped the reservoir cap (slowly) and although I did not have a thermometer I can say the coolant in the tank was HOT HOT HOT! It was actually steaming on a 80deg day. I dipped a rag into the tank and the coolant was just way to hot to touch. BTW - the coolant dash gauge was 1/2 way like always.

I then (by accident) pumped the upper radiator hose that’s clipped at the oil filter housing and I could hear coolant running into the reservoir tank thru the small overflow hose. (see pictures & blue tape marks) So I squeezed the small overflow hose while pumping the radiator hose and could feel the coolant being pushed through and into the tank. Could another SRT owner do this to confirm?

Bottom line - I think engine and HE coolant flow together. Maybe not a lot but they do some co-mingling when the engine is running.

So I think even a small tank for the radiator (Like you are doing Steve) will be a good thing. Any separation would be good IMO.

Steve - since you have your front bumper off - do the hoses for the cabin heater run -or- tap into the system near IC pump? I was trying to trace them out but I am hoping you’ll have a better view.

Thanks

BB















 
Reply
Old Jan 14, 2008 | 02:30 AM
  #23 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

Originally Posted by BrianBrave
It was a nice 80deg day today - so I took the SRT out for a little canyon run and when I got home I popped the reservoir cap (slowly) and although I did not have a thermometer I can say the coolant in the tank was HOT HOT HOT! It was actually steaming on a 80deg day. I dipped a rag into the tank and the coolant was just way to hot to touch. BTW - the coolant dash gauge was 1/2 way like always.

I then (by accident) pumped the upper radiator hose that’s clipped at the oil filter housing and I could hear coolant running into the reservoir tank thru the small overflow hose. (see pictures & blue tape marks) So I squeezed the small overflow hose while pumping the radiator hose and could feel the coolant being pushed through and into the tank. Could another SRT owner do this to confirm?

Bottom line - I think engine and HE coolant flow together. Maybe not a lot but they do some co-mingling when the engine is running.

So I think even a small tank for the radiator (Like you are doing Steve) will be a good thing. Any separation would be good IMO.

Steve - since you have your front bumper off - do the hoses for the cabin heater run -or- tap into the system near IC pump? I was trying to trace them out but I am hoping you’ll have a better view.

Thanks

BB




















I don't think they connect anywhere in the I/C system, but I'll double check when I get home from work tonight. Brian, did you read what I said about the OEM overflow tank? I think there are six sections inside it, so I don't think I'll be able to pump from and into the tank with the I/C system.
 
Reply
Old Jan 14, 2008 | 01:43 PM
  #24 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

[quote=BrianBrave]It was a nice 80deg day today - so I took the SRT out for a little canyon run and when I got home I popped the reservoir cap (slowly) and although I did not have a thermometer I can say the coolant in the tank was HOT HOT HOT! It was actually steaming on a 80deg day. I dipped a rag into the tank and the coolant was just way to hot to touch. BTW - the coolant dash gauge was 1/2 way like always.

I then (by accident) pumped the upper radiator hose that’s clipped at the oil filter housing and I could hear coolant running into the reservoir tank thru the small overflow hose. (see pictures & blue tape marks) So I squeezed the small overflow hose while pumping the radiator hose and could feel the coolant being pushed through and into the tank. Could another SRT owner do this to confirm?

Bottom line - I think engine and HE coolant flow together. Maybe not a lot but they do some co-mingling when the engine is running.

So I think even a small tank for the radiator (Like you are doing Steve) will be a good thing. Any separation would be good IMO.

Steve - since you have your front bumper off - do the hoses for the cabin heater run -or- tap into the system near IC pump? I was trying to trace them out but I am hoping you’ll have a better view.

Thanks

BB
I checked out the heater hose, it comes from the water pump down to a real small pump that's mounted kind of on the bumper above the HE pump. I guess these strange little car's have their own cabin heater pump . It leaves the pump and goes up on top of the fender well to what I'm guessing are two variable solonoid valves from the duel climate control.
 
Reply
Old Jan 14, 2008 | 01:54 PM
  #25 (permalink)  
ShawnQ's Avatar
Senior Member
Joined: May 2007
Posts: 1,325
Likes: 0
From: Bayou Vista, TX
Default Re: Very Confused About Overflow Tank

Originally Posted by BrianBrave
Bottom line - I think engine and HE coolant flow together. Maybe not a lot but they do some co-mingling when the engine is running.
Brian,

Isn't it well known that the fluid is used for both engine and I/C air cooling?

I was always under that impression...that the I/C and Engine used the same coolant. This is why everyone seperates them on the benz forums.

SQ
 
Reply
Old Jan 14, 2008 | 04:54 PM
  #26 (permalink)  
BrianBrave's Avatar
<--- Huge Horsepower
Joined: Apr 2007
Posts: 3,217
Likes: 2
From: So Cal
Default Re: Very Confused About Overflow Tank

Originally Posted by ShawnQ
Brian,

Isn't it well known that the fluid is used for both engine and I/C air cooling?
SQ
YUP!

Originally Posted by Steve Hellums
I checked out the heater hose, it comes from the water pump down to a real small pump that's mounted kind of on the bumper above the HE pump. I guess these strange little car's have their own cabin heater pump . It leaves the pump and goes up on top of the fender well to what I'm guessing are two variable solonoid valves from the duel climate control.
Thanks Steve - I couldn't get a good look but I wanted to be sure that separating the two systems would not require re-routing the cabin heat hoses.

To summarize - I feel that more engine coolant is getting into the overflow tank then just during extreme overheat conditions (radiator belching) and possibly exchanging heat.

I like the idea of isolating the two systems by adding a small radiator tank and then utilizing the stock tank for the IC, but from what you've discovered I would not want to re-route the HE coolant lines to "flow" thru the tank (if the tank has baffles/sections)

Adding a larger, remote mounted tank is the best upgrade for the racers and extreme performance, but for cost effectiveness, adding the small radiator tank will allow me to upgrade in phases.

1. Add small overflow tank for radiator to isolate both systems (under $75)
2. Upgrade to a larger HE ($450)
3. Upgrade to the Johnson Marine Pump ($100)
4. (if needed) replace the stock IC tank with an aftermarket aluminum "flow thru" type tank in the same location or remote.

I wonder if there is a more effective cooling fluid mixture that can be used for the HE that you might not use for a engine coolant?
 
Reply
Old Jan 15, 2008 | 05:06 AM
  #27 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

Originally Posted by BrianBrave
YUP!



Thanks Steve - I couldn't get a good look but I wanted to be sure that separating the two systems would not require re-routing the cabin heat hoses.

To summarize - I feel that more engine coolant is getting into the overflow tank then just during extreme overheat conditions (radiator belching) and possibly exchanging heat.

I like the idea of isolating the two systems by adding a small radiator tank and then utilizing the stock tank for the IC, but from what you've discovered I would not want to re-route the HE coolant lines to "flow" thru the tank (if the tank has baffles/sections)

Adding a larger, remote mounted tank is the best upgrade for the racers and extreme performance, but for cost effectiveness, adding the small radiator tank will allow me to upgrade in phases.

1. Add small overflow tank for radiator to isolate both systems (under $75)
2. Upgrade to a larger HE ($450)
3. Upgrade to the Johnson Marine Pump ($100)
4. (if needed) replace the stock IC tank with an aftermarket aluminum "flow thru" type tank in the same location or remote.

I wonder if there is a more effective cooling fluid mixture that can be used for the HE that you might not use for a engine coolant?
I looked into Evans NPG+ http://www.evanscooling.com/html/npgPls.htm , but it is not recomended for electric pumps. I called them to ask why the NPG+ would not work with electric pumps and was told that the viscosity was more like a thin oil, so electric pumps would not pump it very well. If I end up seperating the systems, I will add some "wetter-better" or something to the I/C system. My main goal right now is to get the fans on the back of the HE & a temp. gauge installed. I should get the overflow tank I ordered Wed. and I'll find out if it will work like I want for either system.
 
Reply
Old Jan 15, 2008 | 05:25 PM
  #28 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

I recieved my overflow tank today and it fits where I wanted to mount it great. I had intended on using it for the radiator system, but I think I'm giong to try to use it for the S/C system. When I ordered it I thought it would have a pressure relief type of cap, but it doesn't. I want to mount a fitting in the bottom of it to place the large hose and turn the 90 degree fitting straight up to put the small hose. Now for the pressure relief to simulate the function of a radiator cap, there is a 3/8" fitting that is intended for the input on the side. Does anybody know of a pressure relief valve that would work in a 3/8th's hose application and what the lbs of relief it should be. I know most radiator caps are 7, 10, 12 or 15 PSI, but I have know idea what lbs of relief should be on the S/C system, here's the one I got so you can maybe understand wht I'm talking about doing - http://weapon-r.com/english/index.ph...oducts_id=5973
 
Reply
Old Jan 15, 2008 | 06:59 PM
  #29 (permalink)  
SRTpowa's Avatar
Senior Member
Joined: Sep 2007
Posts: 961
Likes: 0
From: Shreveport Louisiana/BAFB
Default Re: Very Confused About Overflow Tank

I guess this may be an ignorant question, but is a pressure relief valve necessary when running an isolated intercooler system? Will the coolant really build up enough heat as it cycles through to build up excessive pressure?
I was just planning to run my return lines to a 1 gallon resevoir which will gravity feed the Johnson pump and then the pump will push the fluid through the entire system and back to the resevoir. I plan to test it out this weekend, but if someone with more knowledge on this subject thinks it's a bad idea, please let me know.
 
Reply
Old Jan 16, 2008 | 02:29 AM
  #30 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

Originally Posted by SRTpowa
I guess this may be an ignorant question, but is a pressure relief valve necessary when running an isolated intercooler system? Will the coolant really build up enough heat as it cycles through to build up excessive pressure?
I was just planning to run my return lines to a 1 gallon resevoir which will gravity feed the Johnson pump and then the pump will push the fluid through the entire system and back to the resevoir. I plan to test it out this weekend, but if someone with more knowledge on this subject thinks it's a bad idea, please let me know.
That thought crossed my mind, but I have no idea what kind of presseue the I/C system could run on a hot day. I am installing fan's and a temp. gauge on the heat exchanger so I can keep an eye on it. Another idea was just to leave the small (overflow) hose connected to the OEM tank, the new small tank has the site hose on it to check the level. But if the I/C system was to burp coolant thur it into the OEM tank, I'd have to keep an eye on OEM tank to make sure it was not getting to full.
 
Reply
Old Jan 16, 2008 | 06:03 AM
  #31 (permalink)  
ShawnQ's Avatar
Senior Member
Joined: May 2007
Posts: 1,325
Likes: 0
From: Bayou Vista, TX
Default Re: Very Confused About Overflow Tank

Steve,

Have you seen the folks who have plumbed the I/C into the windshield wiper reservoir?

I don't believe that is pressurized, so I'm not sure if it is required on the I/C side.

SQ
 
Reply
Old Jan 16, 2008 | 06:19 AM
  #32 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

Originally Posted by ShawnQ
Steve,

Have you seen the folks who have plumbed the I/C into the windshield wiper reservoir?

I don't believe that is pressurized, so I'm not sure if it is required on the I/C side.

SQ
I have thought about leaving it an open system, but I'd really rather not. One other option is to put a check valve in the small hose and leaving it hooked up to the OEM resevior letting the OEM cap work for pressure relief. But I'm not sure if that will work because I don't know if a radiator cap is designed to let air back into the tank as the system pulls coolant back into the radiator. Hopefully somebody that is an expert on how a sealed coolant system works will read this and chime in. I found this on E-bay, but the guy doesn't seem to know what the pressure pop off is. - http://cgi.ebay.com/ebaymotors/NASCA...em360013108450
 
Reply
Old Jan 17, 2008 | 03:22 AM
  #33 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

Originally Posted by ShawnQ
Steve,

Have you seen the folks who have plumbed the I/C into the windshield wiper reservoir?

I don't believe that is pressurized, so I'm not sure if it is required on the I/C side.

SQ
I done some home work yesterday and the only way I can use the small tank that I bought is to find a two way 10 psi pressure relief valve to install on the fitting at the top of the tank. The disadvantage to running an open system is that at 212 degrees the coolant will start to expand and go into the tank. A closed system will let your temps run up to about 260 degrees before it starts to expand. If I can't seperate the systems right, I'm not going to do it. I'll have to buy another tank that has a regular type radiator cap on top or find a two way pressure relief valve, does any body know were I can find a valve like this? I just hate to spend another $125 for another overflow tank. I'd rather be able to use the one that I have.
 
Reply
Old Jan 17, 2008 | 07:20 PM
  #34 (permalink)  
HDDP's Avatar
Senior Member
Joined: May 2004
Posts: 4,094
Likes: 8
From: Charleston, SC
Default Re: Very Confused About Overflow Tank

Have you tried JEGS ? Or perhaps Gerhard Schruff at Bell Intercoolers...
 
Reply
Old Jan 18, 2008 | 02:46 AM
  #35 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

Originally Posted by HDDP
Have you tried JEGS ? Or perhaps Gerhard Schruff at Bell Intercoolers...
Yes sir, I've tried JEG's and even called them. I've done a Yahoo search and had considered a radiator cap bolt on "bung" to cut the top neck off my little tank and bolt one of them on, but the tank I got is only 3" across the top and I think they are too big to bolt on, it did not give the width of them on JEG's. I even call a friend at the local Chrysler dealership to make sure that the cap's on the reservior let air out and back into the top of the reservior. Since I'm adding fans and a gauge to my heat exchanger it may not help out that much more to seperate the systems, but I still would like to while I've got the car all tore down. Thanks for tring to help me out.
 

Last edited by Steve Hellums; Jan 18, 2008 at 03:20 AM.
Reply
Old Jan 25, 2008 | 02:57 AM
  #36 (permalink)  
Steve Hellums's Avatar
Thread Starter
|
Senior Member
Joined: Oct 2006
Posts: 1,409
Likes: 2
From: INDIANA
Default Re: Very Confused About Overflow Tank

I finally found a valve that I could use on the little catch tank, but it's $75 + shipping. I could about buy a different tank for that though, but the main reason I bought the one that I did was because it had a site tube on the side of it to see the level in the tank. I called the guy and talked to him about the application and he said it would be perfect for what I was looking for. I'm probably not going to seperate the systems at the moment now that I have installed the fans on my heat exchanger, I'd like to see how they'll work first, but I thought I would post up the site for any one that may be in need of such a valve. It's the Cooling System Pressure Control Valve, pretty cool little gadget. http://www.vaportrailracing.com/pressurecontrol.htm
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
roar
All Crossfires
24
Jun 15, 2022 11:46 AM
Franc Rauscher
Troubleshooting & Technical Questions & Modifications
14
May 9, 2016 12:04 PM
paine2907
WTB - Items/Parts Wanted to Buy - Archive
8
Oct 2, 2015 10:01 AM
leaddog2015
Crossfire SRT6
12
Sep 26, 2015 08:23 PM
Sweet2002
Crossfire SRT6
0
Aug 4, 2015 05:02 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -4. The time now is 04:30 AM.