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Sharkskin Paint. reduces CO2

Old May 26, 2010 | 11:56 AM
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Franc Rauscher's Avatar
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Default Sharkskin Paint. reduces CO2

This should makethe Al Gore crowd happy


Sharkskin Improves Aerodynamics
To lower the fuel consumption of airplanes and ships, it is necessary to reduce their flow resistance, or drag. An innovative sharkskin structured paint is making this possible. It not only lowers costs, it also reduces CO2 emissions. The inspiration and model for the paint system’s structure comes from nature: The scales of fast-swimming sharks have evolved in a manner that significantly diminishes drag, or their resistance to the flow of currents. The challenge was applying this knowledge to a paint that could withstand the extreme demands of aviation: temperature fluctuations of -55 to +70 degrees Celsius; intensive UV radiation and high speeds.
Yvonne Wilke, Volkmar Stenzel and Manfred Peschka of the Fraunhofer Institute for Manufacturing Engineering and Applied Materials Research IFAM in Bremen developed a paint that reduces aerodynamic drag, as well as the associated manufacturing technology. In recognition of their achievement, the team is awarded the 2010 Joseph von Fraunhofer Prize.
The paint derives from a sophisticated formulation. An integral part of the recipe: nanoparticles, which ensure that the paint withstands UV radiation, temperature change and mechanical loads, on an enduring basis.
“Paint offers more advantages," explains Volkmar Stenzel. “It is applied as the outermost coating on the plane, so that no other layer of material is required. It adds no additional weight, and even when the airplane is stripped — about every five years, the paint has to be completely removed and reapplied — no additional costs are incurred. In addition, it can be applied to complex three-dimensional surfaces without a problem."
The next step was to clarify how the paint could be put to practical use on a production scale.
“Our solution consisted of not applying the paint directly, but instead through a stencil," says Manfred Peschka.
This gives the paint its sharkskin structure. The unique challenge was to apply the fluid paint evenly in a thin layer on the stencil, and at the same time ensure that it can again be detached from the base even after UV radiation, which is required for hardening.
When applied to every airplane every year throughout the world, the paint could save a volume of 4.48 million tons of fuel. This also applies to ships: The team was able to reduce wall friction by more than five percent in a test with a ship construction testing facility. Extrapolated over one year, that means a potential savings of 2,000 tons of fuel for a large container ship. With this application, the algae or muscles that attach to the hull of a ship only complicate things further. Researchers are working on two solutions for the problem.
Yvonne Wilke explains: “One possibility exists in structuring the paint in such a way that fouling organisms cannot get a firm grasp and are simply washed away at high speeds, for example. The second option aims at integrating an anti-fouling element — which is incompatible for nature."
Irrespective of the fuel savings, there are even more interesting applications — for instance, with wind energy farms. Here as well, air resistance has a negative effect on the rotor blades. The new paint would improve the degree of efficiency of the systems — and thus the energy gain.






Wonder if it would improve my quarter mile trap times?


rodster with a stick
 
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Old May 26, 2010 | 12:45 PM
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Rob M's Avatar
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Default Re: Sharkskin Paint. reduces CO2

seems like the wrong way to go to me. if you want a swimmer to go fast, you create a sharkskin textured suit and she swims faster (until, of course, they ban the suit from competitive events). i would think that if the goal was to fly with less resisitance, the natural response would be to dimple the surface of the airplane just like a golf ball. actually, the really natural thing to do would be to cover the entire plane in feathers!
 

Last edited by Rob M; May 26, 2010 at 12:49 PM.
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Old May 26, 2010 | 01:26 PM
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maxcichon's Avatar
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From: MOFN, AL, 70 miles from George
Default Re: Sharkskin Paint. reduces CO2

I'll bet it's a cast iron beetch to get a coat of wax to look good!
 
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