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Sectioned IC for testing of pressure capacity of water side.  Will be used for testing of single pass water restriction in a real SRT.
Sectioned IC for testing of pressure capacity of water side. Will be used for testing of single pass water restriction in a real SRT.
0 2012/11/16 13:21:27 waldig
Leak at corner
Leak at corner
0 2012/11/16 13:21:27 waldig
Leak found at the factory weld line of case
Leak found at the factory weld line of case
0 2012/11/16 13:21:27 waldig
Location of casting fault
Location of casting fault
0 2012/11/16 13:21:27 waldig
Washed 4 times, soap n water, chemical cleaner, lacquer thinner twice, acetone rinsed.
Washed 4 times, soap n water, chemical cleaner, lacquer thinner twice, acetone rinsed.
0 2012/11/12 14:12:12 waldig
washed core  shiny fins
washed core shiny fins
0 2012/11/12 14:12:12 waldig
vacuuming heat out of welded core after reassembly..
vacuuming heat out of welded core after reassembly..
0 2012/11/12 14:12:12 waldig
IC inlet dirty
IC inlet dirty
0 2012/11/03 10:50:23 waldig
IC opening 3
IC opening 3
0 2012/11/03 10:25:03 waldig
washed core
washed core
0 2012/11/03 10:25:03 waldig
rewelding cleaned case back together
rewelding cleaned case back together
0 2012/11/03 10:25:03 waldig
dirty outlet section seen from IC's point of view
dirty outlet section seen from IC's point of view
0 2012/11/03 10:22:17 waldig
IC sawn open 2
IC sawn open 2
0 2012/11/03 10:22:17 waldig
IC as received 2
IC as received 2
0 2012/11/03 10:22:17 waldig
Open kimona of a heat exchanger, the I/C.  Take a look see.
Open kimona of a heat exchanger, the I/C. Take a look see.
0 2012/10/29 10:34:51 waldig
NASTY, this is in our cars, but I have a plan and will test a fix.
NASTY, this is in our cars, but I have a plan and will test a fix.
0 2012/10/29 10:34:51 waldig
Another view of the heat exchanger pipes in the I/C - brutal mess...
Another view of the heat exchanger pipes in the I/C - brutal mess...
0 2012/10/29 10:34:51 waldig
More ugly rework at the factory.  DO NOT become concerned with the closed ports, the cutting process left flashings on the ends of the tubes where the blades hit the tubing, they were all open, cutting did the mushing of the ends, flashing picks off easily. Woody
More ugly rework at the factory. DO NOT become concerned with the closed ports, the cutting process left flashings on the ends of the tubes where the blades hit the tubing, they were all open, cutting did the mushing of the ends, flashing picks off easily. Woody
0 2012/10/29 10:31:13 waldig
Note the cold water enters the top right and exits on the bottom left pipe.
Note the cold water enters the top right and exits on the bottom left pipe.
0 2012/10/29 10:31:13 waldig
Please note the flow of water in the intercooler, it is serial on three passes or loops thru the air path
Please note the flow of water in the intercooler, it is serial on three passes or loops thru the air path
0 2012/10/29 10:31:13 waldig
Outlet contamination due to leak in core.
Outlet contamination due to leak in core.
0 2012/10/28 18:15:04 waldig
Inlet view of I/C
Inlet view of I/C
0 2012/10/28 18:15:04 waldig
Sample I/C ready for analysis - cutup.
Sample I/C ready for analysis - cutup.
0 2012/10/28 18:15:04 waldig
Rework done at the factory
Rework done at the factory
0 2012/10/28 12:16:15 waldig
Opening the intercooler
Opening the intercooler
0 2012/10/28 12:16:15 waldig
driver hood temp
driver hood temp
0 2012/10/01 17:04:19 waldig
Vent outlet Passenger showing bias caused by the fan moving the air to driver side
Vent outlet Passenger showing bias caused by the fan moving the air to driver side
0 2012/10/01 17:04:19 waldig
Driver hood vent showing the hood outlet temps
Driver hood vent showing the hood outlet temps
0 2012/10/01 17:04:19 waldig
Driver hood one showing the hood in the sun - car running
Driver hood one showing the hood in the sun - car running
0 2012/10/01 17:04:19 waldig
Ambient in shade
Ambient in shade
0 2012/10/01 17:04:19 waldig
203 water temp with car running in 100 degree temp ambient
203 water temp with car running in 100 degree temp ambient
0 2012/10/01 17:04:19 waldig
DSCN3370
DSCN3370
0 2012/09/27 09:14:07 waldig
DSCN3369
DSCN3369
0 2012/09/27 09:14:07 waldig
DSCN3368
DSCN3368
0 2012/09/27 09:14:07 waldig
DSCN3367 1
DSCN3367 1
0 2012/09/27 09:14:07 waldig
DSCN3366
DSCN3366
0 2012/09/27 09:14:07 waldig
DSCN3365 1
DSCN3365 1
0 2012/09/27 09:14:07 waldig
DSCN3340
DSCN3340
0 2012/09/27 08:30:04 waldig
DSCN3295
DSCN3295
0 2012/09/27 06:47:30 waldig
DSCN32931
DSCN32931
0 2012/09/27 06:47:30 waldig
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