Engine, Exhaust, Transmission and Differential Post questions here that have to do with the engine, cooling system, air intake, exhaust, Transmission and Differential

2004 Drive shaft removal. Help!

Old Oct 27, 2025 | 09:43 AM
  #21 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

I can't believe my bad luck. Torching isn't working! Guess the yoke is really rusted in there. When it cools down I'll see if a garage can pull them apart.

UPDATE @2PM: ADMITTED DEFEAT AND TOOK IT TOO A GARAGE. GUY SAID HE WOULD TRY BUT IT LOOKS LIKE I HAD ALREADY DONE WHAT HE WOULD HAVE DONE. HE'S GOING TO TRY A LOT MORE HEAT ON IT THOUGH.



 

Last edited by Romad; Oct 27, 2025 at 05:46 PM.
Reply
Old Oct 28, 2025 | 02:55 AM
  #22 (permalink)  
M60A3Driver's Avatar
Senior Member
Joined: May 2023
Posts: 3,189
Likes: 1,726
From: New Jersey
Default Re: 2004 Drive shaft removal. Help!

Originally Posted by Romad
I can't believe my bad luck. Torching isn't working! Guess the yoke is really rusted in there. When it cools down I'll see if a garage can pull them apart.

UPDATE @2PM: ADMITTED DEFEAT AND TOOK IT TOO A GARAGE. GUY SAID HE WOULD TRY BUT IT LOOKS LIKE I HAD ALREADY DONE WHAT HE WOULD HAVE DONE. HE'S GOING TO TRY A LOT MORE HEAT ON IT THOUGH.

It shouldn't be that hard to separate. WD-40 isn't the best rust penetration spray, you might want to try the stuff I use in the picture below for future projects.



 
Reply
Old Oct 28, 2025 | 06:50 AM
  #23 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Originally Posted by M60A3Driver
It shouldn't be that hard to separate. WD-40 isn't the best rust penetration spray, you might want to try the stuff I use in the picture below for future projects.
I do have some PB Blaster but have found it's no better than most all other penetrants. I'll give PB Blaster and acetone & A/T Fluid one more chance . If repair garage can't get it apart today then I'll have to go on the hunt for another driveshaft. "Can buy another new shaft for a mere $799." Wonder if automatics and std shafts are the same without crawling around underneath one of my other Xfires? Somethings gotta give soon because the car has been on jacks, in my driveway, for 2 weeks being difficult removal and waiting on parts.
 
Reply
Old Oct 28, 2025 | 06:59 AM
  #24 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

I'm pretty sure the reason the center bearing failure is due to the splines not being able to move in and out with movement of differential and rear suspension. Driveshaft could not flex and destroyed the center support bearing.
 

Last edited by Romad; Oct 28, 2025 at 07:03 AM.
Reply
Old Oct 28, 2025 | 07:30 AM
  #25 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Just found another source for a "new" driveshaft assembly. Comes complete with bearing, flex discs and u-joint all installed for $613 plus shipping. Still hoping to get my old one apart!
https://driveshaftstore.com/Chrysler...riveshaft-2004
 
Reply
Old Oct 28, 2025 | 02:59 PM
  #26 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Happy days are here again! The repair garage was able to get the driveshaft apart! He said it took a "lot" of heat and a big hammer! Best $50 I've spent in awhile! He cleaned the yoke splines but I will have to work on the female end with SS brush and jeweler's files to clean up things a bit. Gonna use a water resistant grease when it goes back together. Doesn't appear to have cooked the u-joint and seems ok.


 
Reply
Old Oct 29, 2025 | 09:28 AM
  #27 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Little chilly this morning so I'll wait another hour to start reassembly. i posted a pic of the car up on jack stands. I really dislike the finish condition of the rims. When time allows I'll paint them the same color of the rims on my 2006. I painted the center caps on the 2006 and added Mercedes logos in the center. I think it looks pretty good.






 
Reply
Old Oct 29, 2025 | 02:46 PM
  #28 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Yea! It's done and rides much smoother. Still gonna have to chase after some minor rattles. Of course the hood and the front bumper cover is lòose. No noise from center bearing clunking or front suspension though. Had to reorder the hood pins.
 

Last edited by Romad; Oct 30, 2025 at 05:50 AM.
Reply
Old Oct 30, 2025 | 01:40 AM
  #29 (permalink)  
M60A3Driver's Avatar
Senior Member
Joined: May 2023
Posts: 3,189
Likes: 1,726
From: New Jersey
Default Re: 2004 Drive shaft removal. Help!

Originally Posted by Romad
Yea! It's done and rides much smoother. Still gonna have to chase after some minor rattles. Of course the hood and the front bumper cover is lòose. No noise from front suspension though.
I'm glad it's back on the road, congratulations!
 
Reply
Old Nov 1, 2025 | 06:35 AM
  #30 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Originally Posted by m60a3driver
i'm glad it's back on the road, congratulations!
"on road" seems to be a temporary condition! Lol. Drivetrain is trustworthy now. I ordered front shocks and front fender well liners for both sides. Then there was that little mistake of right upper control arm that i neglectfully did not install. After all that i'm hoping that right side noise is gone!
 
Reply
Old Nov 1, 2025 | 10:04 AM
  #31 (permalink)  
tmpa xfire's Avatar
Joined: Apr 2024
Posts: 13
Likes: 7
From: Apollo Beach, Fla
Default Re: 2004 Drive shaft removal. Help!

When you get it all done, you can come on down to Apollo Beach and work on mine with me.
 
Reply
Old Nov 1, 2025 | 11:04 AM
  #32 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Originally Posted by tmpa xfire
When you get it all done, you can come on down to Apollo Beach and work on mine with me.
Are you having issues with your Xfire?
 
Reply
Old Nov 2, 2025 | 08:36 AM
  #33 (permalink)  
tmpa xfire's Avatar
Joined: Apr 2024
Posts: 13
Likes: 7
From: Apollo Beach, Fla
Default Re: 2004 Drive shaft removal. Help!

No more than the usual stuff we expect. CPS 2 wks ago, RCM yesterday. Just posted to say hello to someone in the neighborhood who also wrenches his own stuff.
 
Reply
Old Nov 2, 2025 | 08:46 AM
  #34 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Originally Posted by tmpa xfire
No more than the usual stuff we expect. CPS 2 wks ago, RCM yesterday. Just posted to say hello to someone in the neighborhood who also wrenches his own stuff.
if you need any help we ate just short distance apart. What's cps? I know PCS.
 
Reply
Old Nov 2, 2025 | 10:21 AM
  #35 (permalink)  
ZERACER's Avatar
Senior Member
Joined: Nov 2006
Posts: 6,639
Likes: 776
From: Orange County CA.
Default Re: 2004 Drive shaft removal. Help!

Crank Position Sensor.
 
Reply
Old Nov 2, 2025 | 10:29 AM
  #36 (permalink)  
Romad's Avatar
Thread Starter
|
Senior Member
Joined: Nov 2020
Posts: 840
Likes: 208
From: Tampa, FL.
Default Re: 2004 Drive shaft removal. Help!

Originally Posted by ZERACER
Crank Position Sensor.
.
LoL. Forgot about that acronym! I was thinking maybe Child Protective Services. ha ha
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
HappyHippy
Engine, Exhaust, Transmission and Differential
5
Sep 26, 2024 10:45 AM
ardenian
Engine, Exhaust, Transmission and Differential
4
Feb 22, 2016 04:34 AM
amx1397
Engine, Exhaust, Transmission and Differential
0
Feb 21, 2016 11:59 AM
turbomar
Engine, Exhaust, Transmission and Differential
51
Aug 4, 2015 03:54 PM
psuperti
Racing
19
Sep 10, 2011 10:30 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


All times are GMT -4. The time now is 08:29 AM.