Troubleshooting & Technical Questions & Modifications Have technical or modification questions about the Crossfire? Find out the answer, or give advice in here!

Erratic climate control fan speed fix -- without disassembly

Thread Tools
 
Old Apr 12, 2025 | 06:07 PM
  #1 (permalink)  
bw545's Avatar
Thread Starter
Joined: Mar 2025
Posts: 4
Likes: 4
From: USA
Default Erratic climate control fan speed fix -- without disassembly

Just wanted to share this easier fix than the sticky I found while trying to solve the erratic fan speed switch but not wanting to disassemble the dashboard and desolder components.

This should work for you if your fan works in all speeds, but wiggling the switch causes it to go to different speeds than what you have it set to. If your fan only works on high speed and wiggling the **** doesn't help, it's more likely a bad resister.

You will need:
1) shop towels
2) a spray can of tuner cleaner (I used Deoxit D5,
Amazon Amazon
, but others would likely work)

Step 1:
Carefully pry off the fan speed **** from the front of the unit, I used a small trim tool to slip underneath to the spindle in the middle and gently pried it off

Step 1



Step 2:
Deoxit can take finish off plastic, so you want to be very careful not to spray it everywhere, I held a shop towel directly underneath where I was spraying to catch the excess. First I sprayed some Deoxit into the hole in the middle of the shaft of the potentiometer
Step 2



Step 3:
Next I used the straw to spray the deoxit into the small holes around the perimeter of the potentiometer

Step 3


I repeated this two or three times to make sure everything got thoroughly lubricated. After this I wiped up the excess, put the **** back on, and turned the fan control from off to full speed about 20 times. Now the fan control works perfectly on all speeds, no parts required.

Hope this helps somebody.
 
Reply
Old Apr 12, 2025 | 08:44 PM
  #2 (permalink)  
UnderTheSouthernCross's Avatar
Joined: Mar 2023
Posts: 98
Likes: 36
From: Adelaide, South Australia
Default Re: Erratic climate control fan speed fix -- without disassembly

Thank you, that's a great tip!
 
Reply
Old Apr 12, 2025 | 09:00 PM
  #3 (permalink)  
James1549's Avatar
Senior Member
Joined: May 2008
Posts: 10,434
Likes: 144
From: Cincinnati ( Delhi )
Default Re: Erratic climate control fan speed fix -- without disassembly

Many years ago, I had an 8 track player that the volume control would crackle, and pop and the sound would go up and down on its own. At that time the best fix I had was wd40 and worked very well. Thanks for the tip, I will try that.
 
Reply
Old Apr 12, 2025 | 11:14 PM
  #4 (permalink)  
pizzaguy's Avatar
Administrator
Joined: Jun 2009
Posts: 13,932
Likes: 1,266
From: Fort Worth, Texas
Default Re: Erratic climate control fan speed fix -- without disassembly

I am surprised you get enough in there to make any difference, you have only that seam between the white circle and black housing to get fluid in there, (with a similar seam on the back side if you get it to flow around the pot itself). [Yellow arrow]





The front panel, shown for perspective, pot is at the red arrow this time:

 

Last edited by pizzaguy; Apr 12, 2025 at 11:18 PM.
Reply
Old Apr 12, 2025 | 11:30 PM
  #5 (permalink)  
bw545's Avatar
Thread Starter
Joined: Mar 2025
Posts: 4
Likes: 4
From: USA
Default Re: Erratic climate control fan speed fix -- without disassembly

Originally Posted by pizzaguy
I am surprised you get enough in there to make any difference, you have only that seam between the white circle and black housing to get fluid in there, (with a similar seam on the back side if you get it to flow around the pot itself). [Yellow arrow]
I sprayed quite a bit (little bit at a time), but in my case it definitely 100% fixed it and is still working great days later.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tomcross
Troubleshooting & Technical Questions & Modifications
99
Mar 9, 2026 07:53 PM
Travish
Troubleshooting & Technical Questions & Modifications
14
Dec 31, 2025 05:33 PM
autumnmass
Engine, Exhaust, Transmission and Differential
4
Feb 5, 2015 09:33 AM
hallfleming
Interior
6
Dec 27, 2012 12:09 AM
shoess
TSBs and How-To Articles
2
Apr 9, 2007 06:16 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -4. The time now is 04:44 AM.