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Old 04-25-2011, 11:39 AM
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onehundred80
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Default Index of Crossfire problems, repairs and How Too's

Some of the information is outdated but most is still relevant.

The SEARCH feature on the forum and Google is your friend.

Moderator note: The search function here is pitiful. Using Google, do this:
On the google search page, enter: "Chrysler Crossfire __________________ " with what you want to find in the blank space.
Now, after hitting enter, scroll down to the entries google finds at www.crossfireforum.org.
You will find that the results are pretty good, google can find stuff here better than the forum's search engine.


This is an attempt to list common repairs, modifications and general information in a single thread to make things easier to find.



Crossfire Production Details.
2004 production- PDF

2005 production - PDF
2006 production - PDF
2007 production- PDF
2008 production - PDF
Production Figures - JPEG
Vin of the First and Last Crossfires made each year. PDF



youtube videos of repairs to the Crossfire by danis10fr This is in French


Service Manuals, Parts Lists, Owners Manuals, Navigation CD's etc etc.

Crossfire, NA and SRT6 documentation collection. These are on the .org site. All of the info can be found here.
Diagnostic Trouble Code Numbers -DTC(PDF)by HDDP

2006 Owners Manual - PDF
2007 Owners Manual - PDF

Official Chrysler/Mopar Accessory Installation PDFs

Signal Mirror Installation - (PDF)
Lighted door sills install - (PDF)
Crossfire Navigation radio install PDF
How to install a cargo cover - PDF
Instructions for fitting the Mopar Bra. - (PDF)
Mopar Paint Guide PDF
Mopar Heated Seat Repair - PDF

Instructions for fitting the Mopar Bra. - PDF

Official Chrysler/Mercedes PDFs
Mopar Accessories for 2007 (PDF)

Chrysler Electrical Parts List (PDF)
Mercedes Electronic Parts Catalog for the SLK320 and SLK32. Click the links.
Mopar Electrical components and locator PDF

Tips when thinking of buying a Crossfire. CLICK

Engine – Mechanical
Valve cover leak...PDF
Breather cover oil leak.. PDF
Breather cover resealing by the late MikeR PDF

Needswings Oil catch can install For the NA- PDF
74mm throttle body upgrade (NA)- PDF
Air filter replacement- NA PDF
EGR Valve Location - PDF
EGR Valve Service - PDF

Relieving Pressure on the Serpentine Belt. PDF
Engine coolant change and flush PDF
Mercedes Engine Cover, throttle body and 74mm MAF. PDF
Replace alternator/generator on SRT6 (NA similar) PDF

Solutions for P401 air pump malfunction code.
Miller Tools for the Crossfire password is 'crossfire' (PDF)
Cleaning K&N filters
Fluid Capacities NA
Camshaft position sensor PDF

Oil pan replacement M112 motor PDF
Syfi's do it yourself DCAI-1 PDF
Pulley Bearings PDF

Spark Plug Replacement PDF
Oil level sensor replacement


Engine SRT– Mechanical
Syfi's do it yourself DCAI-1 PDF
SC pulley install-Code 3 shown-others the same. PDF
tighed1's Super cooler install PDF
Replace alternator/generator on SRT6 (NA similar)
NeedsWings SRT-6 Single Air Intake Install - PDF
SRT6 Inter Cooler pump always running method.
The oil catch can install For the SRT6
Install a Johnson IC Pump PDF
Supercharger Oil Change by 70GT6 PDF
Super Charger and Pulley Bearings PDF
SLK oil level sensor operation PDF

Secondary Air Pump repair PDF
Supercharger operating details and set up.

Super Charger pulley mods discussion.
Super Charger technical discussion.
Super Charger specs and load chart PDF from rcompart


Engine – Electrical
Sticky Ignition Key Fix (2004-2006) / Stuck Key Fix (2004-2008) - Robert McCubbin - (PDF)
Sticky Key Fix - Big Daddy video
Is my starter bad? -PDF in post #1
Engine ground cable by James1549

Mystery no start- RCM repair (PDF)
Relay replacement in RCM.PDF

Relay Datasheet in RCM.PDF
How to replace CPS PDF

Camshaft position sensor PDF
YouTube video of CPS removal by Big Daddy

Chrysler Electrical Parts List PDF
Throttle Reset PDF
Alternator Replacement, SRT shown, NA similar. PDF
Alternator Removal
PDF
Valeo Alternators for the Crossfire

ECU Repair by CL770
Video of the SKREEM replacement by Big Daddy.
ECU Removal - PDF by EuroCharged
ECU Repair - PDF by CL770
Secondary Air Pump Repair
Relay replacement in the RCM - PDF

Bosch Spark Plug Specifications - PDF
NGK Spark Plugs Technical Data
NGK Spark Plugs Anti-Seize PDF



Engine - Cooling
Coolant Overflow Tank Nipple Repair PDF
Engine coolant change and flush. ( PDF)

Transmission
DIY Transmission leak fix with photos... TA DAAaa
How To - Transmission Filter/Fluid Replace
Paddle Shifters Install Instructions PDF
Installing a clutch in a Crossfire PDF
Nag1/722.6 Auto transmission repairs. YouTube Video
Oil Sensor in transmission
Changing the oil sensor.
Fitting an auto shifter with a manual transmission boot
FCP Euro 722.6 transmission service
Center Bearing Hanger Replacement PDF
Transmission oil depth. CLICK
FCP Euro transmission fixesCLICK

Maintenance of Oil displays on the Dash

#1 Checking Mileage left on the FSS PDF
#2 Checking Mileage left on the FSS PDF
Checking the Oil level via the dash display PDF

Reset the FSS PDF

Brakes, Wheels, Tires, Steering and Suspension
Roll bars and Bushes
Replace your steering stabilizer
TPMS - Tire pressure sensors.
by ZH SRT6 PDF
How to remove the steering wheel. by JHM2K PDF
Bedding in your new brakes
Suspension Picture Show, an Extravaganza.
Brake Specifications PDF
Change the Front Brakes on an SLK320 (Crossfire) PDF
Change
Rear Brakes on an SLK329 (Crossfire) PDF
Parking/Emergency brake pads.
Speed Bleeders part numbers for NA and SRT by dedwards0323

Replacing Front Wheel bearings.
Inner and Outer Front Wheel Bearings Replacement
How to disable the TPMS system
Wheel Paint Repair

Easy way to remove dust caps on wheels
Front Roll Bar Bushings PDF



Electrical

Headlight headache...do you have water in your trunk?
"How to - Horn All of the Time"
Do you want a Keyless Entry Alert Tone?
Seat Relay-Repairing-Replacing PDF
Battery Replacement
Fob programming for door unlocking
Key Programing
Programing Garage Doors
Mopar Heated seat repair - PDF
Heated seat repair using a kit. - PDF
Seat Heater Repair - Dorman heaters and video

Blower resistor replacement - PDF)
Rebuild your key fob - PDF
Adding an Auto-Dimming Mirror PDF

Eliminating the TPMS Light on the instrument panel. - PDF
Installing the TPMS sensors. PDF
Trunk Lid jammed
factory-alarm-chirp-solved
Locking/Unlocking pump in the trunk
Headlight-headache-do-you-have-water-you-trunk
Signal Mirror Installation - PDF
Disabling the seat belt chime without cutting wires.
Replacing the batteries in the siren. PDF
Osram/Sylvania Bulb numbers for the Crossfire
Front Signal Socket Replacement. - PDF
Electrical components and locator PDF
Electric Deck lock Mod PDF
Blower motor and resistor test PDF
Security Pump CLP/
SSM Diagrams PDF
Switched power stud in the underhood fuse box- by SparkieSRT6
Beeping Siren for the Crossfire PDF

Wireless backup camera installationPDF
Cigarette lighter and Glove Box light on all the time PDF by Pizzaguy

SKREEM operation PDF
Finding Battery Drain V3 by Pizzaguy
Finding Battery Drain V1 by Pizzaguy

Understanding Your Engine Fan PDF By Pizzaguy


Lighting

Auto Headlights, Fogs On With Highbeams & Other Quirks Fixed! Cigarette lighter and Glove Box light on all the time PDF by Pizzaguy
FRONT SIGNAL SOCKET - PDF
Fog Light Fix - Removing the Loose Cap PDF
Fog Lights-hiding the loose cap PDF
Adding LED lights to the footwells.- PDF
Adding LED lights to the trunk by replacing the OEM light -PDF
Installed Super Bright LED Daytime Running Lights
replacing-map-lights-LEDs
how-recolor-your-switches-lots-pictures
how-recolor-your-stereo-lots-pictures
how-recolor-your-gauges-lots-pictures
how-to-recolor-your-gauges -PDF
illuminated-sill-plates-color-change-revisited
how-replace-headlight-bulb-pictured-step-step-instructions (PDF)
Easy-way-replace-marker-lights
Lighted door sills install - (PDF)
HID lights install - (PDF)
Fog light fix by 04Fire (PDF)
The front signal socket where to buy PDF
Fog Light, replace lens or body. PDF
Glove Box Light - changing bulb PDF
LED License plate lights - by JHM2K
Headlight bulb retainer clips - SAAB part #5400007
Trunk lighting with LEDs PDF
Cabin Foot Well lighting with LEDs PDF
Center High Mount Brake Light Repair
Map Light Repair
Headlamp Condensation Prevention Kit - PDF

Removing the license plate light fixture - PDF
Crossfire Bulbs - PDF

Wire/Amps Selection Chart



Radio
Biggest stereo bang for the buck mod
Solisto Audio 5G guide PDF
Crutchfield Master Sheet (PDF)
Crossfire Navigation radio install PDF
Becker CD Changer install
Kenwood KMR-D562BT Install by GregWork (PDF)
Crossfire radio users guide (non-nav) PDF
Becker radio wiring diagram PDF
Has radio display gone berserk?
Replacing woofers with Kickers
Stock Radio manual -PDFStock Radio - PDF

Interior
Cabin Air Filter ReplacementPDF
Window Adjustment
Trunk lid Jammed
How to replace that pesky broken ashtray/coin holder
Replacing the cupholder with a storage bin (PDF)
Replacing cupholder with $15 Saturn bin
How-remove-center-console-how-replace-side-mirror-switch(PDF)
Sticky Ignition Key Fix - (PDF)
How to install a cargo cover - (PDF)
Cup Holder Repair - PDF
Removing chewing gum from the mats. PDF
Changing Base seats to power seats.
Installing 8-way motors on a passenger seat.
By Red Runner - PDF
Interior Odour Elimination.
How to change from a manual to an auto-shift cover by Beaner

Adding an Auto-Dimming Mirror PDF
Fixing hesitant power windows -PDF
Headliner, Removal and Recovering. PDF
Headliner removal YouTube video
Headliner_Removal PDF
Headliner Repair by Woody.





Doors
Window adjustment- (PDF)
How to remove door panel
Door pull repair PDF



Body
NA spoiler removal
How to replace washer reservoir -(PDF)
Headlight restoration
Headlight - Clean the inside of the lens.

Mopar Paint PDF
Rocker panel removal PDF
Jacking Puck Removal PDF
Hood opening on a car with a broken cable
PDF
Water in the trunk by fastfunfor2
PDF
Water in trunk-SRT6 spoiler leak by 180
Fix that broken fuel door
Removing Roof trim strips.

Coolant Overflow Tank Nipple Repair
Windshield Wiper Blade Replacement. - PDF
REAR SPOILER SERVICE PARTS AND PROCEDURES - PDF
How to open the trunk when the CLP/SSM fails - PDF
How to open the trunk when the fob and dash switch fail - PDF
Side Strake Removal

Adding the Windshield Wiper stem grommet - PDF




Roadster Body
Manual top operation - by Pizzaguy
Roadster top repair using Top Hydraulics

Roadster Roof Parts and service by Top HydraulicsRepair to Roadster rear window - PDF
Roadster Trunk Lid Lock Mod to prevent jamming
Roadster Tool
How to remove the roadster top PDF
Repair Manuals, Parts Lists, Owners Manuals, Navigation CD's etc etc.
Crossfire, NA and SRT6 documentation collection

Heating and Air Conditioner
Cabin filter replacement PDF
Blend air door problem in heater/air-con.

AC blows hot? Weird idle/lope at the start? Fixed mine!
Heater Valve repair
Air selector switch issue PDF
Heater-AC Fan Speed Control Removal and Repair PDF

Blower motor and resistor test PDF

Fob Repairs

How take apart key fob without destroying it (PDF)
Programming the Fob
Reset the Fob PDF
Misc Repairs to Fob.


Miscellaneous How To's
How to make your own low profile car ramps
Wheel repair - (PDF)

How to download the Navigation CD's
Remove the shift **** PDF
Reset the FSS PDF
#1 Checking Mileage left on the FSS PDF
#2 Checking Mileage left on the FSS PDF
Checking the Oil level via the dash display PDF
Throttle reset PDF
How to install The Accelerated Industries one-touch switch
- PDF

HowTune, how-to articles for the Crossfire
This includes;
Change the engine oil.
Replace the coolant.
Replace the headlight bulb.
Disable the TPMs bulb.
Replace the CPS.
Replace the brake bulb.
Bleed the brakes.
Bleed the clutch.
Replace the steering stabilizer.
Replace the front brakes.
Replace the rear shocks.
Replace the cabin filter.



Miscellaneous
List of MB and Crossfire part numbers
Service summary - (PDF)
Crossfire compared to other cars - (PDF)
Suppliers for Crossfire Components - (PDF)
Mopar Accessories for 2007 (PDF)
List of resettable Crossfire features (PDF)
Comprehensive Spares list for the Crossfire. By GregWork. (PDF)

Miller Crossfire tools PDF ( Password is 'crossfire')
Mercedes OBD codes PDF
Crossfire Build Sheet by Padgett PDF
VIN decoding .jpg
Vehicle Security and SKREEM PDF
Mercedes numbering system explained




EuroCharged Documents CLICK

Needswings Documents


Needswings Oil catch can install For theSRT6 (PDF)
Needswings Oil catch can install the NA- (PDF)
NeedsWings SRT-6 Single Air Intake Install - (PDF)
NeedsWings SRT-6 Dual Air Intake Install - PDF
NeedsWings NA Single Air Intake MAF Install - PDF
NeedsWings SRT-6 SC INTERCOOLER SEPARATION KIT Install - PDF


Electronic Parts Catalog for the SLK320 and SLK32. Click the links.

Search the Benz web.

Sales brochures etc.
Australian sales catalog PDF
Crossfire 2006 catalog PDF
Crossfire 2007 catalog PDF


The attached files below cannot be organized so WYSIWYG.
































 
Attached Images
File Type: jpg
Chrysler Crossfire Summary.jpg (130.8 KB, 890 views)
Attached Files
File Type: pdf
Remove Door Panels.pdf (353.2 KB, 1184 views)
File Type: pdf
Service_Summary.pdf (140.4 KB, 1210 views)
File Type: pdf
Wheel Repair.pdf (713.7 KB, 595 views)
File Type: pdf
XF compared to other cars.pdf (14.5 KB, 1485 views)
File Type: pdf
suppliers_for_XF.pdf (541.8 KB, 1251 views)
File Type: pdf
BLauto004.pdf (190.8 KB, 130 views)
File Type: pdf
File Type: pdf
camshaftPositionSensor.pdf (334.5 KB, 1461 views)
File Type: pdf
Remove Shift Knob.pdf (11.8 KB, 814 views)
File Type: pdf
How to, Window Adjustment.pdf (693.4 KB, 956 views)
File Type: pdf
Instal a Johnson IC Pump.pdf (1.99 MB, 1096 views)
File Type: pdf
Signal Mirror Installation.pdf (1.94 MB, 1522 views)
File Type: pdf
Crossfire Bra Instructions.pdf (1.43 MB, 499 views)
File Type: pdf
How to remove door panel.pdf (784.2 KB, 528 views)
File Type: pdf
Crossfire DTC's.pdf (108.5 KB, 195 views)
File Type: pdf
Miller Crossfire Tools.pdf (2.23 MB, 1402 views)
File Type: pdf
Chrysler Electrical Parts List.pdf (487.6 KB, 1552 views)
File Type: pdf
74mm-throttle-body-upgrade.pdf (1.24 MB, 2406 views)
File Type: pdf
Supercharger Oil Change.pdf (498.4 KB, 802 views)
File Type: pdf
Brake Specs PDF.pdf (648.2 KB, 533 views)
File Type: pdf
OBD codes Merc P series-2.pdf (79.7 KB, 739 views)
File Type: pdf
SolistoCarAudio5G-userguide.pdf (303.6 KB, 427 views)
File Type: pdf
Non Nav radio manual.pdf (1.18 MB, 606 views)
File Type: pdf
Change brakes rear SLK-1.pdf (188.0 KB, 1219 views)
File Type: pdf
Change Front brakes-1.pdf (446.4 KB, 521 views)
File Type: pdf
File Type: pdf
paintguide.pdf (551.2 KB, 1648 views)
File Type: pdf
Australian Sales Cat.pdf (992.9 KB, 216 views)
File Type: pdf
Crossfire 2007 Brochure.pdf (992.9 KB, 367 views)
File Type: pdf
RamAirMyth.pdf (21.4 KB, 164 views)
File Type: pdf
Super Cooler Install.pdf (1.45 MB, 134 views)
File Type: pdf
Fix that siren and save money.pdf (177.0 KB, 559 views)
File Type: pdf
Battery Replacement.pdf (342.1 KB, 161 views)
File Type: pdf
How to Horn all the Time.pdf (262.5 KB, 179 views)
File Type: pdf
How to RCM Repair.pdf (797.0 KB, 280 views)
File Type: pdf
Sticky_ignition_key_fix_v5.pdf (1.04 MB, 3221 views)
File Type: pdf
File Type: pdf
Replacing the Oil Sensor.pdf (99.7 KB, 61 views)
File Type: pdf
Throttle Reset.pdf (79.9 KB, 947 views)
File Type: pdf
How to Replace Headlight Bulb.pdf (478.3 KB, 171 views)
File Type: pdf
Syfi's DIY DCAI-1.pdf (772.9 KB, 671 views)
File Type: pdf
Air Selector Switch Issue.pdf (81.9 KB, 381 views)
File Type: pdf
PROGRAMMING THE FOB.pdf (82.2 KB, 553 views)
File Type: pdf
Crossfire Production.pdf (138.6 KB, 280 views)
File Type: pdf
Crossfire_Production.pdf (76.2 KB, 269 views)
File Type: pdf
Secondary Air Pump Repair.pdf (1.53 MB, 487 views)
File Type: pdf
File Type: pdf
Diagnostic Trouble Code.pdf (131.6 KB, 1417 views)
File Type: pdf
Old Style Fog light Fix.pdf (290.6 KB, 546 views)
File Type: pdf
Crossfire TPMS.pdf (212.0 KB, 568 views)
File Type: pdf
Headliner removal.pdf (258.8 KB, 220 views)
File Type: pdf
Spark Plug Replacement.pdf (447.0 KB, 1212 views)
File Type: pdf
Bosch_Spark_Plugs.pdf (4.31 MB, 256 views)
File Type: pdf
File Type: pdf
Alternator Replacing.pdf (564.0 KB, 231 views)
File Type: pdf
File Type: pdf
Steering Wheel Removal.pdf (100.6 KB, 250 views)
File Type: pdf
Show time Act 1, Trunk LEDs.pdf (1.33 MB, 397 views)
File Type: pdf
Trunk Security Pump.pdf (789.0 KB, 250 views)
File Type: pdf
File Type: pdf
Catch Can Install.pdf (679.8 KB, 40 views)
File Type: pdf
ECU_Removal_Instructions.pdf (2.26 MB, 220 views)
File Type: pdf
ECU Repair by CL770 2016.pdf (995.4 KB, 249 views)
File Type: pdf
How to recolor your gauges.pdf (1.48 MB, 468 views)
File Type: pdf
Headliner_Removal.pdf (152.4 KB, 238 views)
File Type: pdf
File Type: pdf
How to Super Cooler Install.pdf (1.56 MB, 153 views)
File Type: pdf
Fix that Valve cover leak.pdf (892.2 KB, 568 views)
File Type: pdf
Headlight headache.pdf (896.3 KB, 291 views)
File Type: pdf
Puck removal.pdf (216.8 KB, 212 views)
File Type: pdf
NeedsWings-NA-CAI_MAF.pdf (397.6 KB, 128 views)
File Type: pdf
Resetting the FSS.pdf (405.0 KB, 687 views)
File Type: pdf
Checking the Oil Level.pdf (407.2 KB, 992 views)
File Type: pdf
Cup holder repair.pdf (386.8 KB, 414 views)
File Type: pdf
Adding an Auto Dimming Mirror.pdf (913.1 KB, 533 views)
File Type: pdf
How to disable the TPMS.pdf (165.9 KB, 429 views)
File Type: pdf
Front Anti Roll Bar.pdf (272.3 KB, 129 views)
File Type: pdf
Change Front brakes-1.pdf (446.4 KB, 270 views)
File Type: pdf
SKREEM Operation.pdf (2.14 MB, 329 views)
File Type: pdf
Fixing hestant windows.pdf (68.2 KB, 71 views)
File Type: pdf
Non Nav radio manual.pdf (1.18 MB, 60 views)
File Type: pdf
Relay Replacement In RCM.pdf (342.1 KB, 425 views)
File Type: pdf
RCM solenoid datasheet.pdf (91.0 KB, 154 views)
File Type: pdf
Supercharger Oil Change v2(4).pdf (406.4 KB, 123 views)
File Type: pdf
Crossfire Bulbs.pdf (179.5 KB, 164 views)
File Type: pdf
File Type: pdf
2007_Mopar_Accessories.pdf (2.71 MB, 10 views)
File Type: pdf
Finding-battery-drainV1-3.pdf (175.6 KB, 23 views)
File Type: pdf
Finding-Battery-DrainV3-3.pdf (3.19 MB, 46 views)

Last edited by onehundred80; 11-23-2023 at 05:53 PM.
The following users liked this post:
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